全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號

SN

類(lei)型

Type

項目(mu)

Item

興華(hua)煒

Sinhovo

品牌

Brand

研發時(shi)間

Time to market

2011年世界首(shou)創

The world's first in 2011

檢測規格(ge)

Inspection specification

型號名(ming)稱

Model

500萬像素 標準型(xing)

5 million pixel

檢測用途

Inspection purpose

新鋼(gang)網開(kai)口精(jing)度(du)、質量檢測、舊鋼(gang)網清(qing)洗效(xiao)果檢測、異(yi)物檢測、張力(li)測量、鋼(gang)網精(jing)度(du)對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

檢測項目

Inspection content

位置、尺(chi)寸、數量、異物、張力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

整板多開孔(kong)檢查

Full board multi-hole inspection

檢查整(zheng)板多開孔

Full plate multi-hole inspection

檢測速(su)度

inspection speed

檢查(cha)精度

Inspection accuracy

尺寸測量精度

Dimensional measurement accuracy

6.9μm (相同FOV內解析度：0.345μm)

6.9μm (within the same FOV resolution: 0.345μm)

（一(yi)個(ge)像(xiang)素(su)尺寸）

面積測量(liang)精度

Area measurement accuracy

位置(zhi)精(jing)度

Position accuracy

GR&R<5%，光柵尺分辨(bian)率±1μm、定位精度：±5μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm

定位采樣(yang)位置

Locate the sampling location

運動結(jie)構末端采樣

Moving structure end sampling

電機定位方式

Motor positioning mode

絕對靜止后采樣

Absolute static sampling

張力檢測(ce)

Tension detection

高精度(du)張力計，任(ren)意多(duo)位(wei)置測(ce)試

精(jing)度： ±1N.cm，張(zhang)力(li)范(fan)圍(wei)：0~60N~100N

High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm, tension range: 0~60N~100N

使用設備內部裝(zhuang)置校準和歸零（Calibrate and zero using equipment internal devices）

最(zui)小檢測(ce)開口

Minimμm detection opening

最小檢(jian)測間距

Minimum detection distance

最大檢測開口(kou)

Maximum detection opening

最大(da)檢測開口數量

Maximum number of detection openings

80萬

0.8 million

光(guang)學系統(tong)

Optical system

相機

Camera

500萬像(xiang)素相機

5 megapixel  camera

鏡頭

Lens

10M 定制(zhi)雙側遠(yuan)心光學鏡(jing)頭

10M custom double-sided telecentric optical lens

頂部光(guang)源(yuan)

Top lighting

環形LED頂光(guang)，同軸LED光(guang)源

Ring LED top light, coaxial LED light source

底部光源(yuan)

Bottom lighting

高功率綠色同軸LED燈

High power green light coaxial LED light

分辨(bian)率

Resolution

設(she)備測量(liang)分(fen)辨率

Equipment measurement resolution

自動激光(guang)對焦(jiao)、測(ce)距

Automatic laser focus, ranging

 自動(dong)激光對(dui)焦測(ce)距功能(neng)

Automatic laser focus ranging function

FOV尺寸(cun)

FOV size

鋼(gang)網規格

Stencil specification

最大網框尺寸

Maximμm frame size

最(zui)大測量范(fan)圍(wei)

Maximμm measurement range

設備規格

Equipment Specifications

重量(liang)

Weight

設備結構

Equipment structure

全零零級大理石(shi)平臺，高精度測(ce)量保(bao)證

Full marble platform, guaranteed by high-precision measurement

龍門結構(gou)

Gantry structure

全零零級大理(li)石平臺

Full marble platform

傳動系統

Transmission system

直線電機+3 光柵尺閉環控制、光柵尺分辨率±1μm

Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm

計算機(ji)

Computer

操作系統

Operating system

Windows 7/10 X64 專業(ye)版

Windows 7/10 X64 Professional Edition

電(dian)腦、顯示(shi)器(qi)

Computer monitor

E5 至強(qiang)、64G、2TB+500G SSD、2G顯卡(ka)、22' LCD

E5 Xeon、64G、2TB+500G、2G Graphics card22' LCD

軟件功能

Software function

編程(cheng)方式

Programming mode

Gerber文件(jian)編(bian)程、CAD導(dao)入

Gerber file programming, CAD import

Gerber file讀取時間

Gerber file read time

Gerber file操作響應時間

Gerber file operation response time

編程時間

Programming time

1萬孔以內(nei)：2～5分鐘

Within 10000 holes：2 to 5 minutes

離線編程

Offline programming

離(li)線(xian)編(bian)程

Offline programming

自動編程

Automatic programming

具備自動編程(cheng)及遠程(cheng)自動編程(cheng)功能

It has automatic programming and remote automatic programming functions

機種切換(huan)時間(jian)

Model switching time

小于2分鐘，可按條碼/RF讀(du)取程式(shi)

Less than 2 minutes, you can read the program by barcode/RF

主要(yao)算法

Main algorithm

通(tong)過MARK矯(jiao)正計算(suan)坐標位置(zhi)

用矢量圖像(xiang)算(suan)(suan)法計(ji)算(suan)(suan)開口(kou)與(yu)實際Geber的(de)幾何位置與(yu)尺寸差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

設備測(ce)試模(mo)式(shi)

Device inspection mode

離線(xian)測試

Offline inspection

特(te)定功(gong)能

Special function

開孔孔壁(bi)質(zhi)量觀測

Open hole wall quality observation

可提供手動(dong)微觀(guan)觀(guan)測

Microscopic observation

測試(shi)內容選擇

inspection content selection

可根據A/R , W/T 參(can)數(shu)選擇測試內(nei)容、參(can)數(shu)

inspection content and parameters can be selected according to size, type, A/R, W/T parameters

測試方式

inspection method

多種檢(jian)測模式與測試級別(bie)設定

不同元件可分組分級(ji)別單(dan)獨(du)定義和測試(shi)，包含面積、尺寸、位置、張力等

Multiple detection modes and inspection level settings

Different components can be individually defined and inspectioned at the component level，Including area, size, position, tension, etc

檢測數據庫

Detection database

保存(cun)程式(shi)名稱、條碼、操作人員、開孔面積(ji)，尺寸、坐標、偏移量，張力數據、圖(tu)片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

用戶(hu)權限

User rights

可按(an)客戶需(xu)求定義用戶權限級別

User privilege levels can be defined according to customer needs

與公司內部系統(tong)串接

Connected to the company's internal system

支持數據(ju)(ju)上傳，可按MES需求開放、定制數據(ju)(ju)接口、數據(ju)(ju)結(jie)構、通訊方式

Support data uploading, custom data interface, data structure, communication method as required

鋼網條碼掃描(miao)功能

Stencil barcode scanning function

通過掃描鋼網條碼(ma)讀取程式和管理數據

Reading programs and managing data by scanning steel mesh barcodes

鋼網與PCB Gerber對比(bi)

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對比功能，可檢查鋼網GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

鋼網信息管理系統

Stencil information management system

選(xuan)配(pei)項目，可按要求(qiu)修改與定制

Optional items,Can be modified and customized as required

每(mei)片鋼網歷史(shi)記錄

Stencil history

文件(jian)方式記錄測試過(guo)程和結果數據(ju)，且可(ke)離線查看(kan)測試結果

File mode records inspection process and result data, and can view inspection results offline

SPC 數據統計軟(ruan)件

SPC data statistics software

位置、面(mian)積、大小、SPC數(shu)據分析、匯總報告、CPK&Grr精度報告、散點圖、漲縮系數(shu)以及其他數(shu)據和(he)圖表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

設(she)備需(xu)求(qiu)

條(tiao)件

Equipment demand condition

電壓

Voltage

AC 220V±10%(單(dan)相), 50/60Hz，1000VA

AC 220V ±; 10% (single phase), 50/60Hz, 1000VA

氣(qi)壓

Air pressure

振動是否(fou)影響精度

Does vibration affect accuracy?

A級 50DB 以下振動(dong)不(bu)影(ying)響(xiang)

Class A vibration below 50DB does not affect 

設備服務

Equipment service

保修期限

Warranty period

整機壹年(nian)保(bao)修

One year warranty

設(she)備(bei)校正周期

Equipment calibration cycle

一(yi)年一(yi)次或搬運設備后校正

Corrected after one year or after mobile device

軟件升級服務

Software upgrade service

標準測試軟件 終身(shen)免費(fei)升級

Standard software lifetime free upgrade

服務支持

Service support

7*24,4小(xiao)時(shi)內響應

7*24, response within 4 hours

備品(pin)倉(cang)庫

Spare parts warehouse

深圳、蘇州、重(zhong)慶備品倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因(yin)技術更新，以上參數可能與實際(ji)設(she)備稍有差異，最終解釋(shi)權(quan)歸廠家所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer.

選(xuan)配功能和(he)配置項目

Optional functions and configuration items

鋼網(wang)信息管理軟件(jian)系統

Stencil Information Management Software System

可(ke)(ke)選(xuan)配，可(ke)(ke)達到(dao)鋼(gang)網的全鏈信息數據化、智(zhi)能化的軟件管理，并(bing)可(ke)(ke)按要求修改與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

智能鋼網存儲管(guan)理柜(ju)

Intelligent stencil storage management cabinet

可(ke)選配智(zhi)能(neng)(neng)鋼(gang)網存儲管理柜，配合鋼(gang)網管理系統，對鋼(gang)網進行(xing)全(quan)智(zhi)能(neng)(neng)化(hua)存儲和管理、記錄(lu)、追溯

An intelligent stencil storage and management cabinet can be selected to cooperate with the stencil management system to fully intelligently store, manage, record, and trace the stencil

3D鋼網厚(hou)度(du)測量

3D Stencil Thickness Measurement

顯(xian)微(wei)直觀測量鋼(gang)網、階梯鋼(gang)網切面孔壁(bi)厚度(du)

檢測分辨率：0.4μm，測量精(jing)度：±2μm;

Microscopically measure the thickness and quality of the stencil and stepped stencil hole wall, and can directly observe the cross section of the opening

Detection resolution: 0.4μm, measurement accuracy: ±4μm;

SECS GEM 系統對接

Secs gem system docking

SECS GEM 系統對接

Secs gem system docking

PCB焊盤采點、檢(jian)測功能

PCB pad sampling and detection function

可針對PCB焊(han)盤進行采點(dian)、尺寸、位置檢(jian)測與核對、調整，虛擬(ni)印刷技(ji)術核對GERBER文(wen)件和鋼網、PCB實物(wu)，在線掃描，離線完成(cheng)

The PCB pad can be detected, checked and adjusted for the point, size, and position. The virtual printing technology checks the GERBER file, the stencil, and the actual PCB, scans it online, and completes it offline

2500萬像素機型

25million pixel models

選配2500萬像素，4.1um分辨率，21*21mm FOV，可檢測最(zui)小(xiao)35&mu;m 開孔(kong)，最(zui)小(xiao)12μm 以(yi)上破損、多孔(kong)

Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the minimum 35μm opening, the minimum 12μm or more damaged, porous

大(da)尺寸機型

Large size model

可選配  支持(chi)1200*900*60mm以下(xia)網框(kuang)，檢測范(fan)圍：780*980mm

更(geng)大(da)尺(chi)寸產品需(xu)定制(zhi)

Optional Support net frame below 1200*900*60mm, detection range: 780*980mm

Larger size products need to be customized

刮刀(dao)直線度(du)檢(jian)查(cha)功能

Scraper straightness check function

可選配 按刮刀型號(hao)、外形定制專用檢測治具

Optional  special inspectioning fixture customized according to the model and shape of the scraper

自(zi)動鋼(gang)網調(diao)寬、夾(jia)緊(jin)機構

Automatic stencil width adjustment and clamping mechanism

可選配 自動鋼網(wang)調寬、夾緊機(ji)構

Optional Automatic stencil width adjustment and clamping mechanism

標配(pei)版本為自然(ran)放置鋼網(wang)模式，具備(bei)以下(xia)優(you)點：1、可(ke)直(zhi)接測量鋼網(wang)網(wang)框變形翹曲、2、可(ke)在(zai)自然(ran)狀態(tai)下(xia)測量張力、更符合(he)IPC標準要(yao)求，3、具備(bei)張力計自歸零和校正功能、4、無需調(diao)整寬度來適應不同尺寸鋼網(wang)

Optional stencil automatic clamping rail function

The standard version is the natural placement stencil mode, which has the following advantages:

1. It can directly measure the deformation and warpage of the stencil frame

2. It can measure the tension in the natural state

3. It has the self zeroing and correction function of the tensiometer

4. It does not need to adjust the width to adapt to different sizes of stencil

鋼網變形掃描檢測

Stencil Deformation Scanning Detection

掃描檢測鋼網(wang)網(wang)面變形(xing)、破損

Scanning detection of stencil deformation

治具(ju)翹(qiao)曲(qu)檢測(ce)

Fixture warpage detection

定制(zhi) 自動激光檢測治具平(ping)整度

Custom Automatic laser inspection fixture flatness

網框平(ping)整度檢測

Flatness detection of frame

定(ding)制 自動激(ji)光檢測網框平整度(du)

Customized Automatic laser detection of the flatness of the mesh frame

高精度校正玻璃(li)板

High precision calibration glass block

高精度(du)校正玻璃塊，可自動按程式校正設備，玻璃板綜(zong)合精度(du)<5um

High-precision calibration glass block, can automatically calibrate the equipment according to the program, the comprehensive accuracy of the glass plate is less than 5um