全功能:
開孔檢測要求全(quan)覆蓋;
顯微直(zhi)觀(guan)鋼網(wang)孔壁(bi)觀(guan)測;
階(jie)梯鋼網厚度直觀測量;
高精度張(zhang)力測量方案;
全板(ban)開孔不(bu)良檢(jian)查;
高精度:
高精度測量設備理(li)念設計;
大理石平(ping)臺(tai)、全(quan)鑄(zhu)造(zao)龍門結構(gou);
高(gao)精度、高(gao)速度光柵尺反饋定位;
3條光柵尺,全閉(bi)環坐標定位技(ji)術;
全(quan)板掃描檢測技術(針對鋼網多(duo)孔、破損、變形);
高分辨率進口相機、鏡頭;
工藝研究窗口:
虛擬印刷功(gong)能:
鋼網GERBER對比(bi)與分析;
PCB GERBER對比分析(xi);
PCB 實(shi)物掃描與對比;
鋼網實物掃描、檢測、對比(bi);
以上四點全照合對比分析;
規格參數:
全自動鋼網檢測機參數表 | ||||
序(xu)號 SN | 類型 Type | 項目 Item | 興華煒(wei) Sinhovo | |
1 | 品牌 Brand | 研發時間 Time to market | 2011年世界首(shou)創 The world's first in 2011 | |
2 | 檢測(ce)規格 Inspection specification | 型號名稱(cheng) Model | T100 | |
3 | 型號說明(ming) | 1200萬像素 高配 | ||
4 | 檢測用途 Inspection purpose | 新鋼(gang)網開(kai)口(kou)精度、質量檢測(ce)、舊鋼(gang)網清洗(xi)效果檢測(ce)、異物檢測(ce)、張力測(ce)量、鋼(gang)網精度對比等 New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement | ||
5 | 檢(jian)測(ce)項目 Inspection content | 位置、尺寸、數量、異物(wu)、張力、毛刺、多孔 Position, size, precision, foreign body, tension, burr, porous | ||
6 | 整板多開孔檢查 Full board multi-hole inspection | 檢查整板多(duo)開孔(kong) Full plate multi-hole inspection | ||
7 | 檢測(ce)速度 Inspection speed | 0.7~1.2s/FOV | ||
8 | 檢(jian)查精度 Inspection accuracy | 尺寸測量精度 Dimensional measurement accuracy | 4.6~6.9μm (相同(tong)FOV內解析度:0.345um) 4.6~6.9μm (within the same FOV resolution: 0.345um) (一個像素尺寸(cun)) | |
9 | 面積(ji)測量精度(du) Area measurement accuracy | <1%,GR&R<5% | ||
10 | 位置精度 Position accuracy | GR&R<5%,光柵尺分(fen)辨率±1μm、定位精度:±10μm GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm | ||
11 | 定位(wei)采樣位(wei)置 Locate the sampling location | 運動結(jie)構末端采(cai)樣 Moving structure end sampling | ||
12 | 電(dian)機定位方式 Motor positioning mode | 絕對靜止后采樣 Absolute static sampling | ||
13 | 張力(li)檢測 Tension detection | 高(gao)精度張(zhang)力計,任意多位置測(ce)試 精(jing)度: ±1N.cm,張力(li)范圍:0~60N High-precision tensiometer, any multi-position Inspection Accuracy: ±1N.cm, tension range: 0~60N 使用設備內部自(zi)帶玻璃板(ban)校準和歸零(Calibration and zeroing using the built-in glass plate inside the device) | ||
14 | 最(zui)小檢測開口 Minimμm detection opening | 最高50μm * 50μm (by 4.6μm) Up to 50μm * 50μm (by 4.6μm) | ||
15 | 最小檢(jian)測(ce)間距(ju) Minimum detection distance | 最高50μm | ||
16 | 最大檢測開口 Maximum detection opening | 15mm * 10mm (by 6.9μm) | ||
17 | 最大檢測開口數(shu)量(liang) Maximum number of detection openings | 80萬 | ||
18 | 光學系統(tong) Optical system | 相(xiang)機 Camera | 1200萬像素相 12 mega pixel camera | |
19 | 鏡頭 Lens | 12M 定(ding)制雙側遠心光學(xue)鏡頭 12M Custom double-sided telecentric optical lens | ||
20 | 頂(ding)部(bu)光源 Top lighting | 環形(xing)LED頂(ding)光,同軸LED光源 Ring LED top light, coaxial LED light source | ||
21 | 底(di)部(bu)光源 Bottom lighting | 高功率綠色同軸LED燈 High power green light coaxial LED light | ||
22 | 分辨率(lv) Resolution | 4.6~6.9μm/pixel | ||
23 | 設(she)備測量(liang)分辨(bian)率 Equipment measurement resolution | 0.4μm | ||
24 | 自(zi)動激光(guang)對焦、測(ce)距 Automatic laser focus, ranging | 自動激光對焦測距(ju)功(gong)能 Automatic laser focus ranging function | ||
25 | FOV尺寸 FOV size | 18*13.8mm(by 4.6μm) 28.3*20.7mm(by 6.9μm) | ||
26 | 鋼網規(gui)格 Stencil specification | 最大網框尺寸 Maximμm frame size | 813*813*60mm以(yi)下(xia) | |
27 | 最大測量(liang)范圍 Maximμm measurement range | 500*550mm | ||
28 | 設備規(gui)格 Equipment Specifications | 外觀尺寸(cun)(L*W*H)Dimensions | 1245*1330*1445mm(以(yi)最(zui)終實(shi)際為準) | |
29 | 重(zhong)量 Weight | <1080KG | ||
30 | 設備結構 Equipment structure | 零零級大理石平(ping)臺(tai)+鑄造結構,高精(jing)度測量保證 High-precision marble platform + casting structure,High-precision measurement guarantee | ||
31 | 龍門結構 Gantry structure | 全(quan)鑄造龍門結構,壽命更(geng)好 Cast gantry structure for longer life | ||
32 | 傳(chuan)動系統 Transmission system | 直流(liu)電機+3光柵(zha)尺閉環控(kong)制、光柵(zha)尺分辨率(lv)±1μm DC motor + 3 Grating closed loop control、grating scale resolution ±1μm | ||
33 | 計算機 Computer | 操(cao)作系統 Operating system | Windows 7/10 X64 專業版 Windows 7/10 X64 Professional Edition | |
34 | 電(dian)腦、顯示器 Computer monitor | E5 至強、64G、4TB+500G SSD、4G顯卡、22' LCD E5 Xeon、64G、4TB+500G、22' LCD | ||
35 | 軟(ruan)件(jian)功能 Software function | 編程方(fang)式 Programming mode | Gerber文件編程、CAD導入 Gerber file programming, CAD import | |
36 | Gerber file讀取時間(jian) Gerber file read time | 20萬孔以(yi)內:3S | ||
37 | Gerber file操(cao)作響應時間 Gerber file operation response time | 20萬孔以(yi)內:0.3S | ||
38 | 編程時間 Programming time | 1萬孔以(yi)內:2~5分鐘(zhong) Within 10000 holes:2 to 5 minutes | ||
39 | 離線編(bian)程 Offline programming | 離(li)線(xian)編(bian)程 Offline programming | ||
40 | 自動編(bian)程 Automatic programming | 具備自(zi)動(dong)編程及遠程自(zi)動(dong)編程功能 It has automatic programming and remote automatic programming functions | ||
41 | Gerber file | RS-274、RS-274X | ||
42 | 機(ji)種切換時(shi)間(jian) Model switching time | 小于2分鐘(zhong),可按條碼/RF讀取程式 Less than 2 minutes, you can read the program by barcode/RF | ||
43 | 主要(yao)算法 Main algorithm | 通過MARK矯正計算坐標位置 用(yong)矢量(liang)圖像算(suan)法計(ji)算(suan)開口與實際Geber的幾何位置與尺(chi)寸差異等 Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm | ||
44 | 設備測試(shi)模式 Device Inspection mode | 離(li)線(xian)測試 Offline Inspection | ||
45 | 測試內容選擇 Inspection content selection | 可根據A/R , W/T 參數選擇測試內容、參數 Inspection content and parameters can be selected according to size, type, A/R, W/T parameters | ||
46 | 測試(shi)方式 Inspection method | 多種檢(jian)測(ce)模式與測(ce)試級別設定(ding) 不(bu)同(tong)元件可分組(zu)分級別單獨(du)定義和測試,包(bao)含面積、尺寸、位置、張力(li)等(deng) Multiple detection modes and Inspection level settings Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc | ||
47 | 檢測數據庫 Detection database | 保存程式(shi)名稱(cheng)、條碼、操作人(ren)員、開(kai)孔面積,尺寸、坐標(biao)、偏移量,張力數據、圖片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. | ||
48 | 用戶(hu)權限 User rights | 可按客戶(hu)(hu)需求(qiu)定義用戶(hu)(hu)權限(xian)級別 User privilege levels can be defined according to customer needs | ||
49 | 與公司內部系統串接(jie) Connected to the company's internal system | 支持數(shu)據上(shang)傳,可按MES需求(qiu)開放(fang)、定制數(shu)據接口、數(shu)據結構、通訊方式(shi) Support data uploading, custom data interface, data structure, communication method as required | ||
50 | 鋼網條碼掃(sao)描功能 Stencil barcode scanning function | 通過掃(sao)描鋼網條碼讀取(qu)程式和(he)管理數據 Reading programs and managing data by scanning steel mesh barcodes | ||
51 | 鋼網與PCB Gerber對比 Stencil Gerber contrast PCB Gerber function | 鋼網GERBER與PCB Gerber對比功能,可(ke)檢查鋼網GERBER正確性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER | ||
52 | 每片(pian)鋼網歷史記錄 Stencil history | 文件方(fang)式(shi)記(ji)錄(lu)測(ce)試過(guo)程和結果(guo)數據,且可離(li)線查(cha)看測(ce)試結果(guo) File mode records Inspection process and result data, and can view Inspection results offline | ||
53 | SPC 數據統計(ji)軟件 SPC data statistics software | 位(wei)置(zhi)、面(mian)積、大小、SPC數據分析、匯總報告(gao)(gao)、CPK&Grr精度報告(gao)(gao)、散(san)點(dian)圖(tu)、漲縮系數以(yi)及(ji)其他數據和圖(tu)表 Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts | ||
54 | 設備需求 條(tiao)件 Equipment demand condition | 電壓 Voltage | AC 220V±10%(單(dan)相), 50/60Hz,1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA | |
55 | 氣壓(ya) Air pressure | 無需氣壓 No need for air pressure | ||
56 | 振動是(shi)否影響精度(du) Does vibration affect accuracy? | A級 50DB 以下振動(dong)不(bu)影響 Class A vibration below 50DB does not affect | ||
57 | 設(she)備(bei)服務 Equipment service | 保修(xiu)期限(xian) Warranty period | 整機壹年保修 One year warranty | |
58 | 設備(bei)校(xiao)正周(zhou)期 Equipment calibration cycle | 一(yi)年一(yi)次或(huo)搬運設(she)備后校正(zheng) Corrected after one year or after mobile device | ||
59 | 軟件升(sheng)級服(fu)務(wu) Software upgrade service | 標(biao)準測試(shi)軟件 終身免(mian)費升級 Standard software lifetime free upgrade | ||
60 | 服務支持 Service support | 7*24,4小時內響應(ying) 7*24, response within 4 hours | ||
61 | 備品倉庫 Spare parts warehouse | 深圳、蘇州、重慶備品倉(cang)庫(ku) Shenzhen, Suzhou, Chongqing spare parts warehouse | ||
*因技術更新,以上參數可能與實際設備(bei)稍有(you)(you)差異,最終解釋權歸廠家所有(you)(you)。 * Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer. | ||||
選配項目 | ||||
1 | 選配(pei)功能和配(pei)置項(xiang)目(mu) Optional functions and configuration items | 開孔(kong)孔(kong)壁質量觀測 Open hole wall quality observation | 可選配 提供手(shou)動微觀(guan)觀(guan)測 Optiona Microscopic observation | |
2 | 鋼(gang)網(wang)、階(jie)梯鋼(gang)網(wang)厚度測量 Stencil and step Stencil thickness measurement | 可選配 半自動(dong)顯微直觀(guan)測量鋼(gang)(gang)網、階梯鋼(gang)(gang)網孔壁橫切(qie)面厚度、質量 最(zui)高(gao)檢(jian)測(ce)分辨率:0.4μm,測(ce)量精(jing)度:±4μm Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall Detection resolution: 0.4μm, measurement accuracy: ±4μm | ||
3 | 鋼(gang)網信(xin)息管理(li)軟(ruan)件(jian)系統 Stencil Information Management Software System | 可(ke)(ke)選配(pei),可(ke)(ke)達到鋼網(wang)的全鏈信息數據化(hua)、智能化(hua)的軟件(jian)管(guan)理,并可(ke)(ke)按要(yao)求修改與(yu)定制 Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required | ||
4 | 刮刀(dao)直線度檢查(cha)功(gong)能 Scraper straightness check function | 可選配 按(an)刮刀型號、外形定制(zhi)專用檢測(ce)治具 Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper |