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深圳市拓邦特機電有限公司

全自動鋼網檢測機T100
全自動鋼網檢測機T100,開孔檢測要求全覆蓋,高精度測量設備理念設計,虛擬印刷功能。

全功能:

開孔檢測要求全(quan)覆蓋;

顯微直(zhi)觀(guan)鋼網(wang)孔壁(bi)觀(guan)測;

階(jie)梯鋼網厚度直觀測量;

高精度張(zhang)力測量方案;

全板(ban)開孔不(bu)良檢(jian)查;


高精度:

高精度測量設備理(li)念設計;

大理石平(ping)臺(tai)、全(quan)鑄(zhu)造(zao)龍門結構(gou);

高(gao)精度、高(gao)速度光柵尺反饋定位;

3條光柵尺,全閉(bi)環坐標定位技(ji)術;

全(quan)板掃描檢測技術(針對鋼網多(duo)孔、破損、變形);

高分辨率進口相機、鏡頭;


工藝研究窗口:

虛擬印刷功(gong)能:

鋼網GERBER對比(bi)與分析;

PCB GERBER對比分析(xi);

PCB 實(shi)物掃描與對比;

鋼網實物掃描、檢測、對比(bi);

以上四點全照合對比分析;


規格參數:

全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序(xu)號

SN

類型

Type

項目

Item

興華煒(wei)

Sinhovo

1

品牌

Brand

研發時間

Time to market

2011年世界首(shou)創

The world's first in 2011

2

檢測(ce)規格

Inspection specification

型號名稱(cheng)

Model

T100
3型號說明(ming)1200萬像素 高配
4

檢測用途

Inspection purpose

新鋼(gang)網開(kai)口(kou)精度、質量檢測(ce)、舊鋼(gang)網清洗(xi)效果檢測(ce)、異物檢測(ce)、張力測(ce)量、鋼(gang)網精度對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

5

檢(jian)測(ce)項目

Inspection content

位置、尺寸、數量、異物(wu)、張力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

6

整板多開孔檢查

Full board multi-hole inspection

檢查整板多(duo)開孔(kong)

Full plate multi-hole inspection

7

檢測(ce)速度

Inspection speed

0.7~1.2s/FOV
8

檢(jian)查精度

Inspection accuracy

尺寸測量精度

Dimensional measurement accuracy

4.6~6.9μm (相同(tong)FOV內解析度:0.345um)

4.6~6.9μm (within the same FOV resolution: 0.345um)

(一個像素尺寸(cun))

9

面積(ji)測量精度(du)

Area measurement accuracy

<1%,GR&R<5%
10

位置精度

Position accuracy

GR&R<5%,光柵尺分(fen)辨率±1μm、定位精度:±10μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:&plusmn;10μm

11

定位(wei)采樣位(wei)置

Locate the sampling location

運動結(jie)構末端采(cai)樣

Moving structure end sampling

12

電(dian)機定位方式

Motor positioning mode

絕對靜止后采樣

Absolute static sampling

13

張力(li)檢測

Tension detection

高(gao)精度張(zhang)力計,任意多位置測(ce)試

精(jing)度: ±1N.cm,張力(li)范圍:0~60N

High-precision tensiometer, any multi-position Inspection

Accuracy: ±1N.cm, tension range: 0~60N

使用設備內部自(zi)帶玻璃板(ban)校準和歸零(Calibration and zeroing using the built-in glass plate inside the device)

14

最(zui)小檢測開口

Minimμm detection opening

最高50μm * 50μm (by 4.6μm)

Up to 50μm * 50μm  (by 4.6μm)

15

最小檢(jian)測(ce)間距(ju)

Minimum detection distance

最高50μm 
16

最大檢測開口

Maximum detection opening

15mm * 10mm  (by 6.9μm) 
17

最大檢測開口數(shu)量(liang)

Maximum number of detection openings

80萬
18

光學系統(tong)

Optical system

相(xiang)機

Camera

1200萬像素相

12 mega pixel camera

19

鏡頭

Lens

12M 定(ding)制雙側遠心光學(xue)鏡頭

12M Custom double-sided telecentric optical lens

20

頂(ding)部(bu)光源

Top lighting

環形(xing)LED頂(ding)光,同軸LED光源

Ring LED top light, coaxial LED light source

21

底(di)部(bu)光源

Bottom lighting

高功率綠色同軸LED燈

High power green light coaxial LED light

22

分辨率(lv)

Resolution

4.6~6.9μm/pixel
23

設(she)備測量(liang)分辨(bian)率

Equipment measurement resolution

0.4μm
24

自(zi)動激光(guang)對焦、測(ce)距

Automatic laser focus, ranging

 自動激光對焦測距(ju)功(gong)能

Automatic laser focus ranging function

25

FOV尺寸

FOV size

18*13.8mm(by 4.6μm)

28.3*20.7mm(by 6.9μm)

26

鋼網規(gui)格

Stencil specification

最大網框尺寸

Maximμm frame size

813*813*60mm以(yi)下(xia)
27

最大測量(liang)范圍

Maximμm measurement range

500*550mm
28

設備規(gui)格

Equipment Specifications

外觀尺寸(cun)(L*W*H)Dimensions1245*1330*1445mm(以(yi)最(zui)終實(shi)際為準)
29

重(zhong)量

Weight

<1080KG
30

設備結構

Equipment structure

零零級大理石平(ping)臺(tai)+鑄造結構,高精(jing)度測量保證

High-precision marble platform + casting structure,High-precision measurement guarantee

31

龍門結構

Gantry structure

全(quan)鑄造龍門結構,壽命更(geng)好

Cast gantry structure for longer life

32

傳(chuan)動系統

Transmission system

直流(liu)電機+3光柵(zha)尺閉環控(kong)制、光柵(zha)尺分辨率(lv)±1μm

DC motor + 3 Grating closed loop control、grating scale resolution ±1μm

33

計算機

Computer

操(cao)作系統

Operating system

Windows 7/10 X64 專業版

Windows 7/10 X64 Professional Edition

34

電(dian)腦、顯示器

Computer monitor

E5 至強、64G、4TB+500G SSD、4G顯卡、22' LCD

E5 Xeon、64G、4TB+500G、22' LCD

35

軟(ruan)件(jian)功能

Software function

編程方(fang)式

Programming mode

Gerber文件編程、CAD導入

Gerber file programming, CAD import

36

Gerber file讀取時間(jian)

Gerber file read time

20萬孔以(yi)內:3S
37

Gerber file操(cao)作響應時間

Gerber file operation response time

20萬孔以(yi)內:0.3S
38

編程時間

Programming time

1萬孔以(yi)內:2~5分鐘(zhong)

Within 10000 holes:2 to 5 minutes

39

離線編(bian)程

Offline programming

離(li)線(xian)編(bian)程

Offline programming

40

自動編(bian)程

Automatic programming

具備自(zi)動(dong)編程及遠程自(zi)動(dong)編程功能

It has automatic programming and remote automatic programming functions

41Gerber fileRS-274、RS-274X
42

機(ji)種切換時(shi)間(jian)

Model switching time

小于2分鐘(zhong),可按條碼/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

43

主要(yao)算法

Main algorithm

通過MARK矯正計算坐標位置

用(yong)矢量(liang)圖像算(suan)法計(ji)算(suan)開口與實際Geber的幾何位置與尺(chi)寸差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

44

設備測試(shi)模式

Device Inspection mode

離(li)線(xian)測試

Offline Inspection

45

測試內容選擇

Inspection content selection

可根據A/R , W/T 參數選擇測試內容、參數

Inspection content and parameters can be selected according to size, type, A/R, W/T parameters

46

測試(shi)方式

Inspection method

多種檢(jian)測(ce)模式與測(ce)試級別設定(ding)

不(bu)同(tong)元件可分組(zu)分級別單獨(du)定義和測試,包(bao)含面積、尺寸、位置、張力(li)等(deng)

Multiple detection modes and Inspection level settings

Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc

47

檢測數據庫

Detection database

保存程式(shi)名稱(cheng)、條碼、操作人(ren)員、開(kai)孔面積,尺寸、坐標(biao)、偏移量,張力數據、圖片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

48

用戶(hu)權限

User rights

可按客戶(hu)(hu)需求(qiu)定義用戶(hu)(hu)權限(xian)級別

User privilege levels can be defined according to customer needs

49

與公司內部系統串接(jie)

Connected to the company's internal system

支持數(shu)據上(shang)傳,可按MES需求(qiu)開放(fang)、定制數(shu)據接口、數(shu)據結構、通訊方式(shi)

Support data uploading, custom data interface, data structure, communication method as required

50

鋼網條碼掃(sao)描功能

Stencil barcode scanning function

通過掃(sao)描鋼網條碼讀取(qu)程式和(he)管理數據

Reading programs and managing data by scanning steel mesh barcodes

51

鋼網與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對比功能,可(ke)檢查鋼網GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

52

每片(pian)鋼網歷史記錄

Stencil history

文件方(fang)式(shi)記(ji)錄(lu)測(ce)試過(guo)程和結果(guo)數據,且可離(li)線查(cha)看測(ce)試結果(guo)

File mode records Inspection process and result data, and can view Inspection results offline

53

SPC 數據統計(ji)軟件

SPC data statistics software

位(wei)置(zhi)、面(mian)積、大小、SPC數據分析、匯總報告(gao)(gao)、CPK&Grr精度報告(gao)(gao)、散(san)點(dian)圖(tu)、漲縮系數以(yi)及(ji)其他數據和圖(tu)表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

54

設備需求

條(tiao)件

Equipment demand condition

電壓

Voltage

AC 220V±10%(單(dan)相), 50/60Hz,1000VA

AC 220V ± 10% (single phase), 50/60Hz, 1000VA

55

氣壓(ya)

Air pressure

無需氣壓

No need for air pressure

56

振動是(shi)否影響精度(du)

Does vibration affect accuracy?

A級 50DB 以下振動(dong)不(bu)影響

Class A vibration below 50DB does not affect 

57

設(she)備(bei)服務

Equipment service

保修(xiu)期限(xian)

Warranty period

整機壹年保修

One year warranty

58

設備(bei)校(xiao)正周(zhou)期

Equipment calibration cycle

一(yi)年一(yi)次或(huo)搬運設(she)備后校正(zheng)

Corrected after one year or after mobile device

59

軟件升(sheng)級服(fu)務(wu)

Software upgrade service

標(biao)準測試(shi)軟件 終身免(mian)費升級

Standard software lifetime free upgrade

60

服務支持

Service support

7*24,4小時內響應(ying)

7*24, response within 4 hours

61

備品倉庫

Spare parts warehouse

深圳、蘇州、重慶備品倉(cang)庫(ku)

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新,以上參數可能與實際設備(bei)稍有(you)(you)差異,最終解釋權歸廠家所有(you)(you)。

* Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer.

選配項目
1

選配(pei)功能和配(pei)置項(xiang)目(mu)

Optional functions and configuration items

開孔(kong)孔(kong)壁質量觀測

Open hole wall quality observation

可選配 提供手(shou)動微觀(guan)觀(guan)測

Optiona Microscopic observation

2

鋼(gang)網(wang)、階(jie)梯鋼(gang)網(wang)厚度測量

Stencil and step Stencil thickness measurement

可選配 半自動(dong)顯微直觀(guan)測量鋼(gang)(gang)網、階梯鋼(gang)(gang)網孔壁橫切(qie)面厚度、質量

最(zui)高(gao)檢(jian)測(ce)分辨率:0.4μm,測(ce)量精(jing)度:±4μm

Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall

Detection resolution: 0.4μm, measurement accuracy: ±4μm

3

鋼(gang)網信(xin)息管理(li)軟(ruan)件(jian)系統

Stencil Information Management Software System

可(ke)(ke)選配(pei),可(ke)(ke)達到鋼網(wang)的全鏈信息數據化(hua)、智能化(hua)的軟件(jian)管(guan)理,并可(ke)(ke)按要(yao)求修改與(yu)定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

4

刮刀(dao)直線度檢查(cha)功(gong)能

Scraper straightness check function

可選配 按(an)刮刀型號、外形定制(zhi)專用檢測(ce)治具

Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper

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