全(quan)功能:
開孔檢(jian)測(ce)要求全覆蓋;
顯(xian)微直觀(guan)(guan)鋼網(wang)孔壁觀(guan)(guan)測;
階梯鋼網(wang)厚度直觀測量(liang);
高精度張力測量方案;
全板(ban)開孔(kong)不(bu)良檢查;
高精度:
高精度測量設(she)備理念設(she)計;
大理(li)石(shi)平臺、全(quan)鑄造龍門結構;
高(gao)精度、高(gao)速度光柵尺反饋定位;
3條光柵尺,全閉環坐(zuo)標定位(wei)技(ji)術(shu);
全板掃描檢測技術(shu)(針對鋼網多(duo)孔(kong)、破損(sun)、變形);
高分辨率(lv)進口相機、鏡頭;
工藝研究窗口:
虛(xu)擬印刷(shua)功能:
鋼網(wang)GERBER對(dui)比與分析;
PCB GERBER對(dui)比分析;
PCB 實物(wu)掃描與對比;
鋼(gang)網實物掃(sao)描、檢測(ce)、對比;
以上四點(dian)全照合對比分析;
規格參數:
全自動鋼網檢測機參數表 | ||||
序號 SN | 類(lei)型 Type | 項目 Item | 興華(hua)煒(wei) Sinhovo | |
1 | 品牌 Brand | 研發時間 Time to market | 2011年世界首創 The world's first in 2011 | |
2 | 檢(jian)測規格 Inspection specification | 型號名稱 Model | T80 | |
3 | 型(xing)號說明 | 500萬像素 標準(zhun)型(xing) | ||
4 | 檢測用(yong)途 Inspection purpose | 新鋼(gang)網(wang)(wang)開口精度(du)、質(zhi)量檢(jian)測(ce)、舊(jiu)鋼(gang)網(wang)(wang)清洗效果檢(jian)測(ce)、異物檢(jian)測(ce)、張(zhang)力測(ce)量、鋼(gang)網(wang)(wang)精度(du)對比(bi)等(deng) New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement | ||
5 | 檢測項目(mu) Inspection content | 位置、尺(chi)寸(cun)、數量、異物(wu)、張力、毛刺、多(duo)孔 Position, size, precision, foreign body, tension, burr, porous | ||
6 | 整(zheng)板多開孔檢查 Full board multi-hole inspection | 檢查整(zheng)板(ban)多開孔 Full plate multi-hole inspection | ||
7 | 檢測速(su)度 Inspection speed | 0.7~1s/FOV | ||
8 | 檢查精度(du) Inspection accuracy | 尺(chi)寸測(ce)量(liang)精度 Dimensional measurement accuracy | 6.9~8.6μm (相同FOV內解(jie)析度:0.345μm) 6.9~8.6μm (within the same FOV resolution: 0.345μm) (一(yi)個(ge)像素(su)尺寸) | |
9 | 面(mian)積測量精(jing)度(du) Area measurement accuracy | <1%,GR&R<5% | ||
10 | 位置(zhi)精度 Position accuracy | GR&R<5%,光柵尺(chi)分辨率±1μm、定位精度:±10μm GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm | ||
11 | 定位采樣(yang)位置(zhi) Locate the sampling location | 運動結構末端(duan)采樣 Moving structure end sampling | ||
12 | 電機定位方式 Motor positioning mode | 絕對靜(jing)止后采樣 Absolute static sampling | ||
13 | 張力檢(jian)測 Tension detection | 高(gao)精度張(zhang)力計,任意(yi)多(duo)位置測試 精(jing)度: ±1N.cm,張力(li)范圍(wei):0~60N High-precision tensiometer, any multi-position Inspection Accuracy: ±1N.cm, tension range: 0~60N 使用設備內部自帶玻(bo)璃板校準和歸(gui)零(Calibration and zeroing using the built-in glass plate inside the device) | ||
14 | 最小檢測開口 Minimμm detection opening | 100μm * 100μm | ||
15 | 最小檢(jian)測間距 Minimum detection distance | 80μm | ||
16 | 最(zui)大檢測開口 Maximum detection opening | 10mm * 7mm (by 6.9μm) | ||
17 | 最大檢(jian)測開口數量 Maximum number of detection openings | 50萬 | ||
18 | 光學系統(tong) Optical system | 相機(ji) Camera | 500萬像素(su)相(xiang)機 5 megapixel camera | |
19 | 鏡頭 Lens | 10M 定(ding)制雙側(ce)遠心光(guang)學鏡(jing)頭 10M custom double-sided telecentric optical lens | ||
20 | 頂部光源 Top lighting | 環形LED頂(ding)光,同軸(zhou)LED光源(yuan) Ring LED top light, coaxial LED light source | ||
21 | 底(di)部光源 Bottom lighting | 高功率綠色同軸LED燈 High power green light coaxial LED light | ||
22 | 分(fen)辨率 Resolution | 6.90~8.6μm /pixel | ||
23 | 設(she)備測量分辨率 Equipment measurement resolution | 0.5μm | ||
24 | 自動激光對焦、測(ce)距 Automatic laser focus, ranging | 自動激光對(dui)焦測距功能 Automatic laser focus ranging function | ||
25 | FOV尺(chi)寸(cun) FOV size | 16.9*13.9mm~22*17mm | ||
26 | 鋼網規格 Stencil specification | 最(zui)大(da)網框尺寸 Maximμm frame size | 813*813*60mm以下 | |
27 | 最(zui)大測量(liang)范圍 Maximμm measurement range | 500*550mm | ||
28 | 設備規格(ge) Equipment Specifications | 外觀(guan)尺寸(L*W*H)Dimensions | 1245*1330*1445mm(以最(zui)終(zhong)實際為準) | |
29 | 重量 Weight | <1080KG | ||
30 | 設備結構 Equipment structure | 零(ling)零(ling)級大理石平(ping)臺+鑄造結構,高精(jing)度測量保證 High-precision marble platform + casting structure,High-precision measurement guarantee | ||
31 | 龍門(men)結構 Gantry structure | 全鑄造龍(long)門(men)結(jie)構,壽命更好 Cast gantry structure for longer life | ||
32 | 傳動系統 Transmission system | 直流電(dian)機+3光柵(zha)尺閉(bi)環控制(zhi)、光柵(zha)尺分辨率±1μm DC motor + 3 Grating closed loop control、grating scale resolution ±1μm | ||
33 | 計算機 Computer | 操作(zuo)系統(tong) Operating system | Windows 7/10 X64 專業(ye)版 Windows 7/10 X64 Professional Edition | |
34 | 電腦、顯示器(qi) Computer monitor | E5 至強、32G、2TB+500G SSD、2G顯卡(ka)、22' LCD E5 Xeon、32G、2TB+500G 、22' LCD | ||
35 | 軟件(jian)功能(neng) Software function | 編程方式 Programming mode | Gerber文件編程(cheng)、CAD導入 Gerber file programming, CAD import | |
36 | Gerber file讀取時(shi)間(jian) Gerber file read time | 20萬孔以內:5S | ||
37 | Gerber file操作響應時間 Gerber file operation response time | 20萬孔以內:0.3S | ||
38 | 編程時(shi)間 Programming time | 1萬孔以內(nei):2~5分鐘 Within 10000 holes:2 to 5 minutes | ||
39 | 離線編程(cheng) Offline programming | 離線編程 Offline programming | ||
40 | 自動編程(cheng) Automatic programming | 具備自(zi)動編(bian)程(cheng)及遠程(cheng)自(zi)動編(bian)程(cheng)功能 It has automatic programming and remote automatic programming functions | ||
41 | Gerber file | RS-274、RS-274X | ||
42 | 機種切(qie)換時間 Model switching time | 小于2分鐘(zhong),可按(an)條碼/RF讀取(qu)程式 Less than 2 minutes, you can read the program by barcode/RF | ||
43 | 主要算法 Main algorithm | 通(tong)過(guo)MARK矯(jiao)正計算(suan)坐標位置(zhi) 用矢量圖像算(suan)法計算(suan)開口與(yu)實(shi)際Geber的幾何位置與(yu)尺寸差異(yi)等 Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm | ||
44 | 設(she)備測試模式 Device Inspection mode | 離線測試 Offline Inspection | ||
45 | 測(ce)試內容選擇 Inspection content selection | 可根據(ju)A/R , W/T 參數(shu)選擇測試內容、參數(shu) Inspection content and parameters can be selected according to size, type, A/R, W/T parameters | ||
46 | 測試方式 Inspection method | 多種檢測(ce)模式與測(ce)試(shi)級(ji)別設定(ding) 不同元件(jian)可分(fen)組分(fen)級別單獨(du)定義(yi)和測試,包含面積(ji)、尺(chi)寸(cun)、位置、張(zhang)力等(deng) Multiple detection modes and Inspection level settings Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc | ||
47 | 檢測數據(ju)庫 Detection database | 保存程(cheng)式(shi)名稱、條碼、操作人員、開孔面積,尺(chi)寸、坐標、偏移量,張力數據、圖片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. | ||
48 | 用(yong)戶(hu)權限 User rights | 可(ke)按客戶需求定義用戶權限級(ji)別 User privilege levels can be defined according to customer needs | ||
49 | 與公司內部系統串接 Connected to the company's internal system | 支持數(shu)據(ju)(ju)上傳,可按MES需求開放、定制數(shu)據(ju)(ju)接口、數(shu)據(ju)(ju)結構(gou)、通(tong)訊方式(shi) Support data uploading, custom data interface, data structure, communication method as required | ||
50 | 鋼網條(tiao)碼掃(sao)描功能(neng) Stencil barcode scanning function | 通過掃描鋼(gang)網條(tiao)碼讀取(qu)程式和管理(li)數據 Reading programs and managing data by scanning steel mesh barcodes | ||
51 | 鋼網與PCB Gerber對比(bi) Stencil Gerber contrast PCB Gerber function | 鋼網GERBER與PCB Gerber對(dui)比功(gong)能,可檢查鋼網GERBER正確性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER | ||
52 | 每片鋼網歷史記錄 Stencil history | 文件(jian)方(fang)式記錄測(ce)試過(guo)程和結(jie)果數(shu)據,且(qie)可離線查看測(ce)試結(jie)果 File mode records Inspection process and result data, and can view Inspection results offline | ||
53 | SPC 數據統計軟件 SPC data statistics software | 位置、面積、大小、SPC數據分析、匯總(zong)報(bao)告、CPK&Grr精度報(bao)告、散點圖(tu)、漲縮系(xi)數以及其(qi)他數據和圖(tu)表 Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts | ||
54 | 設(she)備(bei)需(xu)求 條(tiao)件(jian) Equipment demand condition | 電壓 Voltage | AC 220V±10%(單相), 50/60Hz,1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA | |
55 | 氣壓 Air pressure | 無(wu)需(xu)氣壓(ya) No need for air pressure | ||
56 | 振(zhen)動是否影響精度 Does vibration affect accuracy? | A級(ji) 50DB 以下振(zhen)動不影響 Class A vibration below 50DB does not affect | ||
57 | 設備服(fu)務 Equipment service | 保修期限 Warranty period | 整(zheng)機壹年保修 One year warranty | |
58 | 設備校正周期 Equipment calibration cycle | 一年一次(ci)或搬運設備后校(xiao)正 Corrected after one year or after mobile device | ||
59 | 軟(ruan)件(jian)升級服(fu)務 Software upgrade service | 標(biao)準(zhun)測試軟件 終身免費升(sheng)級 Standard software lifetime free upgrade | ||
60 | 服務支持 Service support | 7*24,4小時內響應 7*24, response within 4 hours | ||
61 | 備品倉庫 Spare parts warehouse | 深圳、蘇州、重慶備品(pin)倉庫 Shenzhen, Suzhou, Chongqing spare parts warehouse | ||
*因技術更新,以上參數可能(neng)與實際設備稍有差異(yi),最終解釋權歸廠家所(suo)有。 * Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer. | ||||
選配(pei)項(xiang)目(mu) | ||||
1 | 選配功能和配置項目(mu) Optional functions and configuration items | 開孔(kong)孔(kong)壁(bi)質量觀測 Open hole wall quality observation | 可選配 提供手動微觀觀測 Optiona Microscopic observation | |
2 | 鋼(gang)網、階梯(ti)鋼(gang)網厚度測量 Stencil and step Stencil thickness measurement | 可選配 半自動(dong)顯微直觀測量(liang)鋼網(wang)、階梯鋼網(wang)孔壁橫切面(mian)厚(hou)度(du)、質量(liang) 最(zui)高檢測分辨率:0.4μm,測量精度:±4μm Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall Detection resolution: 0.4μm, measurement accuracy: ±4μm | ||
3 | 鋼網信息管理軟件系統(tong) Stencil Information Management Software System | 可(ke)選配,可(ke)達到(dao)鋼網(wang)的(de)全鏈信息數據化、智能化的(de)軟(ruan)件管理,并可(ke)按要求修改與(yu)定制 Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required | ||
4 | 刮刀直(zhi)線(xian)度檢查功能 Scraper straightness check function | 可選配 按刮刀型號、外形定制(zhi)專用(yong)檢測治具 Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper |