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深圳市拓邦特機電有限公司

全自動鋼網檢測機T80
全自動鋼網檢測機T80,開孔檢測要求全覆蓋,高精度測量設備理念設計,虛擬印刷功能。

全(quan)功能:

開孔檢(jian)測(ce)要求全覆蓋;

顯(xian)微直觀(guan)(guan)鋼網(wang)孔壁觀(guan)(guan)測;

階梯鋼網(wang)厚度直觀測量(liang);

高精度張力測量方案;

全板(ban)開孔(kong)不(bu)良檢查;


高精度:

高精度測量設(she)備理念設(she)計;

大理(li)石(shi)平臺、全(quan)鑄造龍門結構;

高(gao)精度、高(gao)速度光柵尺反饋定位;

3條光柵尺,全閉環坐(zuo)標定位(wei)技(ji)術(shu);

全板掃描檢測技術(shu)(針對鋼網多(duo)孔(kong)、破損(sun)、變形);

高分辨率(lv)進口相機、鏡頭;


工藝研究窗口:

虛(xu)擬印刷(shua)功能:

鋼網(wang)GERBER對(dui)比與分析;

PCB GERBER對(dui)比分析;

PCB 實物(wu)掃描與對比;

鋼(gang)網實物掃(sao)描、檢測(ce)、對比;

以上四點(dian)全照合對比分析;


規格參數:

全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號

SN

類(lei)型

Type

項目

Item

興華(hua)煒(wei)

Sinhovo

1

品牌

Brand

研發時間

Time to market

2011年世界首創

The world's first in 2011

2

檢(jian)測規格

Inspection specification

型號名稱

Model

T80
3型(xing)號說明500萬像素 標準(zhun)型(xing)
4

檢測用(yong)途

Inspection purpose

新鋼(gang)網(wang)(wang)開口精度(du)、質(zhi)量檢(jian)測(ce)、舊(jiu)鋼(gang)網(wang)(wang)清洗效果檢(jian)測(ce)、異物檢(jian)測(ce)、張(zhang)力測(ce)量、鋼(gang)網(wang)(wang)精度(du)對比(bi)等(deng)

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

5

檢測項目(mu)

Inspection content

位置、尺(chi)寸(cun)、數量、異物(wu)、張力、毛刺、多(duo)孔

Position, size, precision, foreign body, tension, burr, porous

6

整(zheng)板多開孔檢查

Full board multi-hole inspection

檢查整(zheng)板(ban)多開孔

Full plate multi-hole inspection

7

檢測速(su)度

Inspection speed

0.7~1s/FOV
8

檢查精度(du)

Inspection accuracy

尺(chi)寸測(ce)量(liang)精度

Dimensional measurement accuracy

6.9~8.6μm (相同FOV內解(jie)析度:0.345μm)

6.9~8.6μm (within the same FOV resolution: 0.345μm)

(一(yi)個(ge)像素(su)尺寸)

9

面(mian)積測量精(jing)度(du)

Area measurement accuracy

<1%,GR&R<5%
10

位置(zhi)精度

Position accuracy

GR&R<5%,光柵尺(chi)分辨率±1μm、定位精度:&plusmn;10μm

GR&R<5%、 grating scale resolution &plusmn;1μm、positioning accuracy:±10μm

11

定位采樣(yang)位置(zhi)

Locate the sampling location

運動結構末端(duan)采樣

Moving structure end sampling

12

電機定位方式

Motor positioning mode

絕對靜(jing)止后采樣

Absolute static sampling

13

張力檢(jian)測

Tension detection

高(gao)精度張(zhang)力計,任意(yi)多(duo)位置測試

精(jing)度: ±1N.cm,張力(li)范圍(wei):0~60N

High-precision tensiometer, any multi-position Inspection

Accuracy: ±1N.cm, tension range: 0~60N

使用設備內部自帶玻(bo)璃板校準和歸(gui)零(Calibration and zeroing using the built-in glass plate inside the device)

14

最小檢測開口

Minimμm detection opening

100μm * 100μm
15

最小檢(jian)測間距

Minimum detection distance

80μm
16

最(zui)大檢測開口

Maximum detection opening

10mm * 7mm  (by 6.9μm) 
17

最大檢(jian)測開口數量

Maximum number of detection openings

50萬
18

光學系統(tong)

Optical system

相機(ji)

Camera

500萬像素(su)相(xiang)機

5 megapixel  camera

19

鏡頭

Lens

10M 定(ding)制雙側(ce)遠心光(guang)學鏡(jing)頭

10M custom double-sided telecentric optical lens

20

頂部光源

Top lighting

環形LED頂(ding)光,同軸(zhou)LED光源(yuan)

Ring LED top light, coaxial LED light source

21

底(di)部光源

Bottom lighting

高功率綠色同軸LED燈

High power green light coaxial LED light

22

分(fen)辨率

Resolution

6.90~8.6μm /pixel
23

設(she)備測量分辨率

Equipment measurement resolution

0.5μm
24

自動激光對焦、測(ce)距

Automatic laser focus, ranging

 自動激光對(dui)焦測距功能

Automatic laser focus ranging function

25

FOV尺(chi)寸(cun)

FOV size

16.9*13.9mm~22*17mm
26

鋼網規格

Stencil specification

最(zui)大(da)網框尺寸

Maximμm frame size

813*813*60mm以下
27

最(zui)大測量(liang)范圍

Maximμm measurement range

500*550mm
28

設備規格(ge)

Equipment Specifications

外觀(guan)尺寸(L*W*H)Dimensions1245*1330*1445mm(以最(zui)終(zhong)實際為準)
29

重量

Weight

<1080KG
30

設備結構

Equipment structure

零(ling)零(ling)級大理石平(ping)臺+鑄造結構,高精(jing)度測量保證

High-precision marble platform + casting structure,High-precision measurement guarantee

31

龍門(men)結構

Gantry structure

全鑄造龍(long)門(men)結(jie)構,壽命更好

Cast gantry structure for longer life

32

傳動系統

Transmission system

直流電(dian)機+3光柵(zha)尺閉(bi)環控制(zhi)、光柵(zha)尺分辨率±1μm

DC motor + 3 Grating closed loop control、grating scale resolution ±1&mu;m

33

計算機

Computer

操作(zuo)系統(tong)

Operating system

Windows 7/10 X64 專業(ye)版

Windows 7/10 X64 Professional Edition

34

電腦、顯示器(qi)

Computer monitor

E5 至強、32G、2TB+500G SSD、2G顯卡(ka)、22' LCD

E5 Xeon、32G、2TB+500G 、22' LCD

35

軟件(jian)功能(neng)

Software function

編程方式

Programming mode

Gerber文件編程(cheng)、CAD導入

Gerber file programming, CAD import

36

Gerber file讀取時(shi)間(jian)

Gerber file read time

20萬孔以內:5S
37

Gerber file操作響應時間

Gerber file operation response time

20萬孔以內:0.3S
38

編程時(shi)間

Programming time

1萬孔以內(nei):2~5分鐘

Within 10000 holes:2 to 5 minutes

39

離線編程(cheng)

Offline programming

離線編程

Offline programming

40

自動編程(cheng)

Automatic programming

具備自(zi)動編(bian)程(cheng)及遠程(cheng)自(zi)動編(bian)程(cheng)功能

It has automatic programming and remote automatic programming functions

41Gerber fileRS-274、RS-274X
42

機種切(qie)換時間

Model switching time

小于2分鐘(zhong),可按(an)條碼/RF讀取(qu)程式

Less than 2 minutes, you can read the program by barcode/RF

43

主要算法

Main algorithm

通(tong)過(guo)MARK矯(jiao)正計算(suan)坐標位置(zhi)

用矢量圖像算(suan)法計算(suan)開口與(yu)實(shi)際Geber的幾何位置與(yu)尺寸差異(yi)等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

44

設(she)備測試模式

Device Inspection mode

離線測試

Offline Inspection

45

測(ce)試內容選擇

Inspection content selection

可根據(ju)A/R , W/T 參數(shu)選擇測試內容、參數(shu)

Inspection content and parameters can be selected according to size, type, A/R, W/T parameters

46

測試方式

Inspection method

多種檢測(ce)模式與測(ce)試(shi)級(ji)別設定(ding)

不同元件(jian)可分(fen)組分(fen)級別單獨(du)定義(yi)和測試,包含面積(ji)、尺(chi)寸(cun)、位置、張(zhang)力等(deng)

Multiple detection modes and Inspection level settings

Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc

47

檢測數據(ju)庫

Detection database

保存程(cheng)式(shi)名稱、條碼、操作人員、開孔面積,尺(chi)寸、坐標、偏移量,張力數據、圖片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

48

用(yong)戶(hu)權限

User rights

可(ke)按客戶需求定義用戶權限級(ji)別

User privilege levels can be defined according to customer needs

49

與公司內部系統串接

Connected to the company's internal system

支持數(shu)據(ju)(ju)上傳,可按MES需求開放、定制數(shu)據(ju)(ju)接口、數(shu)據(ju)(ju)結構(gou)、通(tong)訊方式(shi)

Support data uploading, custom data interface, data structure, communication method as required

50

鋼網條(tiao)碼掃(sao)描功能(neng)

Stencil barcode scanning function

通過掃描鋼(gang)網條(tiao)碼讀取(qu)程式和管理(li)數據

Reading programs and managing data by scanning steel mesh barcodes

51

鋼網與PCB Gerber對比(bi)

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對(dui)比功(gong)能,可檢查鋼網GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

52

每片鋼網歷史記錄

Stencil history

文件(jian)方(fang)式記錄測(ce)試過(guo)程和結(jie)果數(shu)據,且(qie)可離線查看測(ce)試結(jie)果

File mode records Inspection process and result data, and can view Inspection results offline

53

SPC 數據統計軟件

SPC data statistics software

位置、面積、大小、SPC數據分析、匯總(zong)報(bao)告、CPK&Grr精度報(bao)告、散點圖(tu)、漲縮系(xi)數以及其(qi)他數據和圖(tu)表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

54

設(she)備(bei)需(xu)求

條(tiao)件(jian)

Equipment demand condition

電壓

Voltage

AC 220V±10%(單相), 50/60Hz,1000VA

AC 220V ± 10% (single phase), 50/60Hz, 1000VA

55

氣壓

Air pressure

無(wu)需(xu)氣壓(ya)

No need for air pressure

56

振(zhen)動是否影響精度

Does vibration affect accuracy?

A級(ji) 50DB 以下振(zhen)動不影響

Class A vibration below 50DB does not affect ;

57

設備服(fu)務

Equipment service

保修期限

Warranty period

整(zheng)機壹年保修

One year warranty

58

設備校正周期

Equipment calibration cycle

一年一次(ci)或搬運設備后校(xiao)正

Corrected after one year or after mobile device

59

軟(ruan)件(jian)升級服(fu)務

Software upgrade service

標(biao)準(zhun)測試軟件 終身免費升(sheng)級

Standard software lifetime free upgrade

60

服務支持

Service support

7*24,4小時內響應

7*24, response within 4 hours

61

備品倉庫

Spare parts warehouse

深圳、蘇州、重慶備品(pin)倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新,以上參數可能(neng)與實際設備稍有差異(yi),最終解釋權歸廠家所(suo)有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer.

選配(pei)項(xiang)目(mu)
1

選配功能和配置項目(mu)

Optional functions and configuration items

開孔(kong)孔(kong)壁(bi)質量觀測

Open hole wall quality observation

可選配 提供手動微觀觀測

Optiona Microscopic observation

2

鋼(gang)網、階梯(ti)鋼(gang)網厚度測量

Stencil and step Stencil thickness measurement

可選配 半自動(dong)顯微直觀測量(liang)鋼網(wang)、階梯鋼網(wang)孔壁橫切面(mian)厚(hou)度(du)、質量(liang)

最(zui)高檢測分辨率:0.4μm,測量精度:±4μm

Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall

Detection resolution: 0.4μm, measurement accuracy: &plusmn;4μm

3

鋼網信息管理軟件系統(tong)

Stencil Information Management Software System

可(ke)選配,可(ke)達到(dao)鋼網(wang)的(de)全鏈信息數據化、智能化的(de)軟(ruan)件管理,并可(ke)按要求修改與(yu)定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

4

刮刀直(zhi)線(xian)度檢查功能

Scraper straightness check function

可選配 按刮刀型號、外形定制(zhi)專用(yong)檢測治具

Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper


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