全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號(hao)

SN

類型

Type

項目

Item

興華煒

Sinhovo

品(pin)牌

Brand

研發時間

Time to market

2011年世界(jie)首創

The world's first in 2011

檢測規格

Inspection specification

型(xing)號名(ming)稱

Model

1200萬像(xiang)素(su) 高配(pei)

12 million pixel

檢測用途

Inspection purpose

新鋼(gang)網(wang)開口精度(du)、質量檢測(ce)、舊鋼(gang)網(wang)清洗效(xiao)果(guo)檢測(ce)、異物檢測(ce)、張(zhang)力測(ce)量、鋼(gang)網(wang)精度(du)對比(bi)等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

檢測(ce)項目

Inspection content

位置、尺寸、數量、異物、張力、毛刺(ci)、多孔(kong)

Position, size, precision, foreign body, tension, burr, porous

整板多開孔(kong)檢查(cha)

Full board multi-hole inspection

檢查整板多開(kai)孔

Full plate multi-hole inspection

檢測速(su)度

inspection speed

檢查精度

Inspection accuracy

尺寸測量(liang)精度

Dimensional measurement accuracy

3.45~6.9μm (相(xiang)同FOV內(nei)解析度：0.345um)

3.45~6.9μm (within the same FOV resolution: 0.345um)

（一(yi)個像素(su)尺寸(cun)）

面積測量(liang)精度

Area measurement accuracy

位置精度

Position accuracy

GR&R<5%，光柵尺分辨(bian)率±1μm、定(ding)位(wei)精度：&plusmn;5μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm

定位采樣位置

Locate the sampling location

運動(dong)結構末端采樣

Moving structure end sampling

電(dian)機定位(wei)方式

Motor positioning mode

絕(jue)對靜(jing)止(zhi)后采(cai)樣

Absolute static sampling

張力檢測

Tension detection

高精度張力計，任意多位置測試

精度(du)： ±1N.cm，張力范圍：0~60N~100N

High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm, tension range: 0~60N~100N

使用設備(bei)內(nei)部(bu)裝置校準和歸零(ling)（Calibrate and zero using equipment internal devices）

最小檢(jian)測開口

Minimμm detection opening

最高40μm * 40μm (by 3.45μm)

Up to 40μm * 40μm (by 3.45μm)

最小檢測(ce)間距

Minimum detection distance

最大檢(jian)測開口

Maximum detection opening

最大檢測開口數量

Maximum number of detection openings

120萬

1.2 million

光學系統

Optical system

相機

Camera

1200萬(wan)像(xiang)素相機(選配(pei)2500萬(wan)像(xiang)素)

12 mega pixel camera（Optional 25 million pixels）

鏡(jing)頭

Lens

定制雙側遠心光學鏡頭

Custom double-sided telecentric optical lens

頂部光源

Top lighting

環形LED頂光(guang)，同軸LED光(guang)源

Ring LED top light, coaxial LED light source

底部光源

Bottom lighting

高功率綠色同軸(zhou)LED燈

High power green light coaxial LED light

分辨(bian)率

Resolution

設備測量分辨率

Equipment measurement resolution

自動激光對焦、測(ce)距

Automatic laser focus, ranging

 自動激光對焦測距功能(neng)

Automatic laser focus ranging function

FOV尺(chi)寸

FOV size

鋼網規格

Stencil specification

最大網(wang)框(kuang)尺寸

Maximμm frame size

最(zui)大測(ce)量(liang)范圍

Maximμm measurement range

設備規格

Equipment Specifications

重量

Weight

設備結構(gou)

Equipment structure

全零零級大理石平臺，高精度測量保證

Full marble platform, guaranteed by high-precision measurement

龍門(men)結構

Gantry structure

全零零級(ji)大理(li)石平臺

Full marble platform

傳動系(xi)統

Transmission system

直線電機+3 光(guang)柵尺(chi)閉環控制、光(guang)柵尺(chi)分辨率&plusmn;1μm

Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm

計算機

Computer

操作系統

Operating system

Windows 7/10 X64 專業版

Windows 7/10 X64 Professional Edition

電(dian)腦、顯(xian)示器

Computer monitor

E5 至強、96G、4TB+500G SSD、4G顯卡、22' LCD

E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD

軟件功能

Software function

編(bian)程(cheng)方式(shi)

Programming mode

Gerber文件編程(cheng)、CAD導(dao)入

Gerber file programming, CAD import

Gerber file讀(du)取(qu)時間(jian)

Gerber file read time

Gerber file操作響應時間(jian)

Gerber file operation response time

編程時(shi)間(jian)

Programming time

1萬孔以內：2～5分鐘(zhong)

Within 10000 holes：2 to 5 minutes

離線編(bian)程

Offline programming

離線編程

Offline programming

自動編程

Automatic programming

具(ju)備自動編(bian)程(cheng)及(ji)遠(yuan)程(cheng)自動編(bian)程(cheng)功(gong)能

It has automatic programming and remote automatic programming functions

機種切換(huan)時(shi)間

Model switching time

小于2分鐘，可按條碼/RF讀(du)取程式

Less than 2 minutes, you can read the program by barcode/RF

主要算法

Main algorithm

通過MARK矯正計算坐標位置

用矢量圖像算(suan)法計算(suan)開(kai)口(kou)與實際Geber的幾何(he)位置與尺(chi)寸(cun)差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

設(she)備(bei)測(ce)試模式

Device inspection mode

離線測試

Offline inspection

特(te)定(ding)功能

Special function

開孔(kong)孔(kong)壁質(zhi)量觀測(ce)

Open hole wall quality observation

可(ke)提供手(shou)動微觀觀測

Microscopic observation

測試內容選擇

inspection content selection

可根據A/R , W/T 參數選擇測試內容(rong)、參數

inspection content and parameters can be selected according to size, type, A/R, W/T parameters

測試方式

inspection method

多種檢測模式與測試級別(bie)設定(ding)

不(bu)同元件可分組(zu)分級別單獨定義和測試(shi)，包含面(mian)積、尺(chi)寸、位置、張力等(deng)

Multiple detection modes and inspection level settings

Different components can be individually defined and inspectioned at the component level，Including area, size, position, tension, etc

檢測數據(ju)庫

Detection database

保存程式名稱、條碼、操作人員、開孔(kong)面積，尺(chi)寸、坐標、偏移(yi)量，張力數據、圖片(pian)等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

用(yong)戶(hu)權限(xian)

User rights

可按客戶需求定(ding)義(yi)用(yong)戶權(quan)限級別(bie)

User privilege levels can be defined according to customer needs

與公司內部系統串(chuan)接

Connected to the company's internal system

支持數(shu)據(ju)上傳，可(ke)按MES需(xu)求開放(fang)、定制數(shu)據(ju)接口、數(shu)據(ju)結(jie)構、通訊方式

Support data uploading, custom data interface, data structure, communication method as required

鋼網(wang)條碼掃描功能

Stencil barcode scanning function

通(tong)過(guo)掃描鋼網條(tiao)碼讀(du)取程式和管理數(shu)據

Reading programs and managing data by scanning steel mesh barcodes

鋼(gang)網(wang)與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對比功能，可檢查鋼網GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

鋼網(wang)信息(xi)管理系統

Stencil information management system

選配(pei)項目，可按要求修(xiu)改與定(ding)制

Optional items,Can be modified and customized as required

每(mei)片鋼網歷(li)史記錄

Stencil history

文(wen)件方(fang)式(shi)記錄測試過程和結果數(shu)據(ju)，且可離線查看測試結果

File mode records inspection process and result data, and can view inspection results offline

SPC 數據統計軟件(jian)

SPC data statistics software

位置、面積、大小、SPC數(shu)(shu)據分(fen)析、匯總報告、CPK&Grr精度(du)報告、散(san)點(dian)圖(tu)、漲(zhang)縮系數(shu)(shu)以及其(qi)他數(shu)(shu)據和圖(tu)表(biao)

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

設(she)備需求

條(tiao)件(jian)

Equipment demand condition

電壓

Voltage

AC 220V±10%(單相(xiang)), 50/60Hz，1000VA

AC 220V &plusmn; 10% (single phase), 50/60Hz, 1000VA

氣壓

Air pressure

振動是否影(ying)響精(jing)度(du)

Does vibration affect accuracy?

A級 50DB 以下(xia)振動(dong)不影響(xiang)

Class A vibration below 50DB does not affect 

設備服務

Equipment service

保修期(qi)限(xian)

Warranty period

整機壹年保修(xiu)

One year warranty

設備校正周期

Equipment calibration cycle

一年(nian)一次或搬(ban)運設備后校正(zheng)

Corrected after one year or after mobile device

軟件升級服務

Software upgrade service

標準(zhun)測試軟(ruan)件 終身免費升(sheng)級

Standard software lifetime free upgrade

服務支持

Service support

7*24,4小時內響應(ying)

7*24, response within 4 hours

備品倉庫

Spare parts warehouse

深圳、蘇州、重(zhong)慶備(bei)品(pin)倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新(xin)，以上參數(shu)可能與實際設備稍(shao)有(you)(you)差異，最終解釋(shi)權(quan)歸廠家(jia)所(suo)有(you)(you)。

* Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer.

選配(pei)功能和配(pei)置項目

Optional functions and configuration items

鋼(gang)網信息管理軟件(jian)系統

Stencil Information Management Software System

可選(xuan)配，可達到(dao)鋼網的全鏈信息數據化(hua)、智能化(hua)的軟件管理(li)，并可按(an)要求修改與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

智能鋼網存儲管理柜

Intelligent stencil storage management cabinet

可選(xuan)配(pei)智(zhi)能鋼(gang)網存儲(chu)管(guan)理柜，配(pei)合(he)鋼(gang)網管(guan)理系(xi)統(tong)，對鋼(gang)網進行全智(zhi)能化(hua)存儲(chu)和管(guan)理、記錄、追溯

An intelligent stencil storage and management cabinet can be selected to cooperate with the stencil management system to fully intelligently store, manage, record, and trace the stencil

3D鋼網厚(hou)度測量(liang)

3D Stencil Thickness Measurement

顯微直(zhi)觀測量鋼網(wang)、階梯(ti)鋼網(wang)切面孔壁厚(hou)度

檢測分(fen)辨率(lv)：0.4μm，測量精度：±2μm;

Microscopically measure the thickness and quality of the stencil and stepped stencil hole wall, and can directly observe the cross section of the opening

Detection resolution: 0.4μm, measurement accuracy: ±4μm;

SECS GEM 系統(tong)對接

Secs gem system docking

SECS GEM 系統對(dui)接(jie)

Secs gem system docking

PCB焊盤采點(dian)、檢(jian)測功能

PCB pad sampling and detection function

可(ke)針對PCB焊盤進(jin)行(xing)采點、尺寸、位(wei)置(zhi)檢(jian)測與(yu)核對、調整，虛擬(ni)印刷技術(shu)核對GERBER文件和鋼(gang)網、PCB實物，在線掃描，離線完成

The PCB pad can be detected, checked and adjusted for the point, size, and position. The virtual printing technology checks the GERBER file, the stencil, and the actual PCB, scans it online, and completes it offline

2500萬像素機(ji)型(xing)

25million pixel models

選配2500萬像素(su)，4.1um分辨率，21*21mm FOV，可檢測最小35μm 開孔，最小12μm 以(yi)上(shang)破損、多(duo)孔

Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the minimum 35μm opening, the minimum 12μm or more damaged, porous

大尺寸機型

Large size model

可選配  支持1200*900*60mm以下網框，檢(jian)測范圍：780*980mm

更大尺寸(cun)產品需定(ding)制

Optional Support net frame below 1200*900*60mm, detection range: 780*980mm

Larger size products need to be customized

刮刀直線(xian)度(du)檢查功能

Scraper straightness check function

可選配 按刮刀(dao)型號、外形(xing)定制專用檢測治具(ju)

Optional  special inspectioning fixture customized according to the model and shape of the scraper

自動鋼網調寬、夾緊機(ji)構

Automatic stencil width adjustment and clamping mechanism

可選配 自(zi)動鋼網(wang)調寬、夾緊(jin)機構

Optional Automatic stencil width adjustment and clamping mechanism

標配版本為(wei)自然(ran)放(fang)置鋼網(wang)(wang)模(mo)式，具備(bei)以(yi)下優點：1、可直接測量鋼網(wang)(wang)網(wang)(wang)框(kuang)變形翹曲、2、可在自然(ran)狀態下測量張力(li)、更(geng)符合IPC標準(zhun)要求(qiu)，3、具備(bei)張力(li)計自歸(gui)零和校正(zheng)功能、4、無需調整寬度(du)來適(shi)應不同尺寸鋼網(wang)(wang)

Optional stencil automatic clamping rail function

The standard version is the natural placement stencil mode, which has the following advantages:

1. It can directly measure the deformation and warpage of the stencil frame

2. It can measure the tension in the natural state

3. It has the self zeroing and correction function of the tensiometer

4. It does not need to adjust the width to adapt to different sizes of stencil

鋼網變(bian)形掃描(miao)檢測

Stencil Deformation Scanning Detection

掃描檢測鋼網(wang)網(wang)面(mian)變形、破損

Scanning detection of stencil deformation

治具翹曲檢測

Fixture warpage detection

定制 自動(dong)激光(guang)檢測治具平整(zheng)度

Custom Automatic laser inspection fixture flatness

網(wang)框(kuang)平整度檢測(ce)

Flatness detection of frame

定(ding)制(zhi) 自動激光檢(jian)測(ce)網框(kuang)平整度

Customized Automatic laser detection of the flatness of the mesh frame

高精度校正玻璃板

High precision calibration glass block

高精度校(xiao)正玻璃塊，可自(zi)動按程式校(xiao)正設備，玻璃板綜(zong)合精度<5um

High-precision calibration glass block, can automatically calibrate the equipment according to the program, the comprehensive accuracy of the glass plate is less than 5um