全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號

SN

類型

Type

項目(mu)

Item

興華(hua)煒

Sinhovo

品牌

Brand

研發時間

Time to market

2011年世界首(shou)創

The world's first in 2011

檢(jian)測規格

Inspection specification

型號名稱

Model

500萬像素 標準型

5 million pixel

檢(jian)測用途

Inspection purpose

新鋼(gang)網(wang)開(kai)口精(jing)度、質量檢(jian)(jian)測、舊鋼(gang)網(wang)清洗(xi)效果檢(jian)(jian)測、異(yi)物(wu)檢(jian)(jian)測、張力(li)測量、鋼(gang)網(wang)精(jing)度對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

檢(jian)測項(xiang)目(mu)

Inspection content

位(wei)置、尺寸、數(shu)量、異物、張力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

整板多開孔檢查

Full board multi-hole inspection

檢查(cha)整板多開孔(kong)

Full plate multi-hole inspection

檢測(ce)速度

inspection speed

檢查精度

Inspection accuracy

尺寸(cun)測(ce)量精度

Dimensional measurement accuracy

6.9μm (相(xiang)同(tong)FOV內解(jie)析度：0.345μm)

6.9μm (within the same FOV resolution: 0.345μm)

（一個像素(su)尺寸）

面積(ji)測量精度

Area measurement accuracy

位置精度

Position accuracy

GR&R<5%，光柵(zha)尺分辨率±1μm、定(ding)位精度：±5μm

GR&R&lt;5%、 grating scale resolution ±1μm、positioning accuracy:±5μm

定(ding)位(wei)(wei)采(cai)樣位(wei)(wei)置(zhi)

Locate the sampling location

運動(dong)結構(gou)末端采樣

Moving structure end sampling

電機定(ding)位方式

Motor positioning mode

絕對靜止后采(cai)樣

Absolute static sampling

張力檢(jian)測

Tension detection

高精度張(zhang)力計(ji)，任(ren)意多(duo)位(wei)置測試

精度： ±1N.cm，張力范圍：0~60N~100N

High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm, tension range: 0~60N~100N

使用設備內(nei)部裝(zhuang)置校(xiao)準和歸零(ling)（Calibrate and zero using equipment internal devices）

最小檢測開口

Minimμm detection opening

最小(xiao)檢(jian)測(ce)間距

Minimum detection distance

最大檢測開口

Maximum detection opening

最大檢測開口數量(liang)

Maximum number of detection openings

80萬(wan)

0.8 million

光(guang)學系統(tong)

Optical system

相機

Camera

500萬像素相機

5 megapixel  camera

鏡(jing)頭(tou)

Lens

10M 定(ding)制雙側遠心光學鏡頭

10M custom double-sided telecentric optical lens

頂部光源(yuan)

Top lighting

環(huan)形(xing)LED頂光，同軸LED光源

Ring LED top light, coaxial LED light source

底部(bu)光(guang)源(yuan)

Bottom lighting

高功率綠(lv)色同軸(zhou)LED燈

High power green light coaxial LED light

分辨率

Resolution

設備測量分辨率(lv)

Equipment measurement resolution

自動激光對焦、測距

Automatic laser focus, ranging

 自動(dong)激光對焦測(ce)距功能

Automatic laser focus ranging function

FOV尺寸

FOV size

鋼網規格

Stencil specification

最(zui)大網框尺寸

Maximμm frame size

最(zui)大測量范(fan)圍

Maximμm measurement range

設備規格

Equipment Specifications

重量

Weight

設備結構(gou)

Equipment structure

全(quan)零零級大理石平臺，高精度(du)測量保證

Full marble platform, guaranteed by high-precision measurement

龍(long)門結構

Gantry structure

全零(ling)零(ling)級(ji)大理石平臺

Full marble platform

傳動(dong)系統

Transmission system

直線電機+3 光(guang)柵尺閉(bi)環控(kong)制(zhi)、光(guang)柵尺分辨(bian)率(lv)±1μm

Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm

計算(suan)機

Computer

操作(zuo)系(xi)統

Operating system

Windows 7/10 X64 專業(ye)版

Windows 7/10 X64 Professional Edition

電(dian)腦、顯示器

Computer monitor

E5 至強、64G、2TB+500G SSD、2G顯卡、22' LCD

E5 Xeon、64G、2TB+500G、2G Graphics card22' LCD

軟件功能

Software function

編程方式

Programming mode

Gerber文件編程、CAD導入

Gerber file programming, CAD import

Gerber file讀取時間

Gerber file read time

Gerber file操(cao)作(zuo)響應時間(jian)

Gerber file operation response time

編程時間(jian)

Programming time

1萬孔(kong)以(yi)內：2～5分鐘

Within 10000 holes：2 to 5 minutes

離(li)線(xian)編程(cheng)

Offline programming

離(li)線編程

Offline programming

自(zi)動編程

Automatic programming

具備自動編程(cheng)及遠程(cheng)自動編程(cheng)功能

It has automatic programming and remote automatic programming functions

機種切換時間

Model switching time

小于2分鐘(zhong)，可按條碼/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

主要(yao)算法

Main algorithm

通過MARK矯正計算坐標(biao)位置(zhi)

用矢量圖(tu)像(xiang)算法計算開口與(yu)實際(ji)Geber的幾何位置與(yu)尺寸(cun)差(cha)異等(deng)

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

設備測試模式

Device inspection mode

離線(xian)測試(shi)

Offline inspection

特定功能

Special function

開孔(kong)孔(kong)壁質(zhi)量觀測(ce)

Open hole wall quality observation

可(ke)提供手動微(wei)觀觀測(ce)

Microscopic observation

測試內容選擇(ze)

inspection content selection

可根據A/R , W/T 參(can)數選擇測試內(nei)容、參(can)數

inspection content and parameters can be selected according to size, type, A/R, W/T parameters

測試方式

inspection method

多種檢測模式(shi)與測試級別設定

不同元件可分(fen)組分(fen)級別單獨(du)定(ding)義和(he)測試，包(bao)含面積、尺(chi)寸、位(wei)置(zhi)、張力等

Multiple detection modes and inspection level settings

Different components can be individually defined and inspectioned at the component level，Including area, size, position, tension, etc

檢測數據庫

Detection database

保存程式名稱(cheng)、條碼、操(cao)作(zuo)人員、開孔(kong)面積(ji)，尺(chi)寸、坐標、偏(pian)移量，張力(li)數據(ju)、圖片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

用戶權限

User rights

可按(an)客戶需(xu)求定義用(yong)戶權限(xian)級別(bie)

User privilege levels can be defined according to customer needs

與公(gong)司內部(bu)系(xi)統串接

Connected to the company's internal system

支持數據上傳，可按MES需求開(kai)放(fang)、定制數據接口、數據結構、通訊方式

Support data uploading, custom data interface, data structure, communication method as required

鋼網條碼掃描功(gong)能

Stencil barcode scanning function

通過掃描鋼網條碼讀取程式和(he)管(guan)理(li)數(shu)據

Reading programs and managing data by scanning steel mesh barcodes

鋼網(wang)與PCB Gerber對比(bi)

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對比功能，可(ke)檢查(cha)鋼網GERBER正確(que)性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

鋼網信息(xi)管理(li)系統

Stencil information management system

選配(pei)項目(mu)，可按要求(qiu)修改與定制

Optional items,Can be modified and customized as required

每片(pian)鋼網歷(li)史(shi)記(ji)錄

Stencil history

文件方式記(ji)錄測試過程和結(jie)果(guo)數據，且可離線查(cha)看測試結(jie)果(guo)

File mode records inspection process and result data, and can view inspection results offline

SPC 數據統計軟件(jian)

SPC data statistics software

位置、面積、大小(xiao)、SPC數(shu)據分析、匯總報告、CPK&;Grr精度報告、散點圖(tu)、漲縮系數(shu)以及其他數(shu)據和圖(tu)表(biao)

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

設備需求

條件

Equipment demand condition

電壓(ya)

Voltage

AC 220V±10%(單相), 50/60Hz，1000VA

AC 220V ± 10% (single phase), 50/60Hz, 1000VA

氣(qi)壓

Air pressure

振動是(shi)否(fou)影響精度

Does vibration affect accuracy?

A級(ji) 50DB 以下振動不影(ying)響

Class A vibration below 50DB does not affect 

設備服務

Equipment service

保(bao)修期限(xian)

Warranty period

整機壹年(nian)保修

One year warranty

設備(bei)校正周期

Equipment calibration cycle

一年一次(ci)或(huo)搬(ban)運設(she)備后(hou)校(xiao)正

Corrected after one year or after mobile device

軟(ruan)件升級(ji)服務(wu)

Software upgrade service

標準測試軟件 終(zhong)身免費(fei)升級(ji)

Standard software lifetime free upgrade

服務支持

Service support

7*24,4小時內響應

7*24, response within 4 hours

備品倉庫

Spare parts warehouse

深圳(zhen)、蘇州(zhou)、重(zhong)慶備品倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因(yin)技術更新，以上參數(shu)可能與實際(ji)設備稍(shao)有差異，最終解釋權歸(gui)廠家所(suo)有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer.

選配(pei)功能和配(pei)置(zhi)項目

Optional functions and configuration items

鋼網信(xin)息管理軟件系統(tong)

Stencil Information Management Software System

可(ke)選配，可(ke)達到鋼網的全鏈(lian)信息數據化、智(zhi)能化的軟件管理，并可(ke)按要(yao)求修改(gai)與定制(zhi)

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

智能鋼網存儲管理柜

Intelligent stencil storage management cabinet

可選配智(zhi)能(neng)鋼(gang)網(wang)(wang)存儲(chu)管(guan)理(li)柜，配合鋼(gang)網(wang)(wang)管(guan)理(li)系統(tong)，對鋼(gang)網(wang)(wang)進行(xing)全智(zhi)能(neng)化存儲(chu)和管(guan)理(li)、記錄(lu)、追(zhui)溯

An intelligent stencil storage and management cabinet can be selected to cooperate with the stencil management system to fully intelligently store, manage, record, and trace the stencil

3D鋼網(wang)厚度測量

3D Stencil Thickness Measurement

顯微直(zhi)觀(guan)測量鋼網(wang)、階梯鋼網(wang)切面孔壁(bi)厚度(du)

檢測(ce)分(fen)辨率：0.4μm，測(ce)量精度：±2μm;

Microscopically measure the thickness and quality of the stencil and stepped stencil hole wall, and can directly observe the cross section of the opening

Detection resolution: 0.4μm, measurement accuracy: &plusmn;4μm;

SECS GEM 系(xi)統對接

Secs gem system docking

SECS GEM 系統對(dui)接

Secs gem system docking

PCB焊(han)盤采點、檢測功能

PCB pad sampling and detection function

可針對PCB焊盤進行采(cai)點、尺(chi)寸、位(wei)置檢測與核對、調(diao)整，虛擬印(yin)刷技術核對GERBER文件(jian)和鋼(gang)網、PCB實物，在線掃(sao)描(miao)，離(li)線完成(cheng)

The PCB pad can be detected, checked and adjusted for the point, size, and position. The virtual printing technology checks the GERBER file, the stencil, and the actual PCB, scans it online, and completes it offline

2500萬像素機型(xing)

25million pixel models

選配2500萬像(xiang)素，4.1um分辨率(lv)，21*21mm FOV，可(ke)檢測(ce)最小(xiao)(xiao)35μm 開孔(kong)，最小(xiao)(xiao)12μm 以上破(po)損(sun)、多孔(kong)

Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the minimum 35&mu;m opening, the minimum 12μm or more damaged, porous

大尺寸機型(xing)

Large size model

可選配  支持1200*900*60mm以(yi)下網框(kuang)，檢測范圍：780*980mm

更大尺寸產品需定制

Optional Support net frame below 1200*900*60mm, detection range: 780*980mm

Larger size products need to be customized

刮刀直線(xian)度檢查功能

Scraper straightness check function

可選配 按刮(gua)刀型號、外形(xing)定制(zhi)專用檢測治具

Optional  special inspectioning fixture customized according to the model and shape of the scraper

自動鋼網(wang)調寬、夾緊機構

Automatic stencil width adjustment and clamping mechanism

可選配 自(zi)動鋼網(wang)調寬、夾(jia)緊機構

Optional Automatic stencil width adjustment and clamping mechanism

標配版本為(wei)自(zi)(zi)然放置(zhi)鋼(gang)網模式(shi)，具備以下優(you)點：1、可直接測量鋼(gang)網網框變形翹(qiao)曲、2、可在自(zi)(zi)然狀(zhuang)態下測量張力、更符(fu)合IPC標準要求，3、具備張力計自(zi)(zi)歸零和(he)校(xiao)正功能、4、無(wu)需(xu)調整(zheng)寬度來適(shi)應不同尺寸鋼(gang)網

Optional stencil automatic clamping rail function

The standard version is the natural placement stencil mode, which has the following advantages:

1. It can directly measure the deformation and warpage of the stencil frame

2. It can measure the tension in the natural state

3. It has the self zeroing and correction function of the tensiometer

4. It does not need to adjust the width to adapt to different sizes of stencil

鋼(gang)網變形掃描(miao)檢測

Stencil Deformation Scanning Detection

掃(sao)描檢測鋼(gang)網網面變形、破損

Scanning detection of stencil deformation

治具翹曲檢測(ce)

Fixture warpage detection

定制 自動激光檢測治具平整度(du)

Custom Automatic laser inspection fixture flatness

網框平整度(du)檢(jian)測

Flatness detection of frame

定制(zhi) 自動激光(guang)檢(jian)測(ce)網框平整度

Customized Automatic laser detection of the flatness of the mesh frame

高精度校正(zheng)玻璃板

High precision calibration glass block

高精度(du)校正玻璃(li)(li)塊，可自動按程式校正設備(bei)，玻璃(li)(li)板綜合精度(du)<5um

High-precision calibration glass block, can automatically calibrate the equipment according to the program, the comprehensive accuracy of the glass plate is less than 5um