全功(gong)能:
開孔檢(jian)測(ce)要求全覆蓋;
顯(xian)微直觀鋼網孔壁(bi)觀測;
階(jie)梯鋼網(wang)厚度直觀測量;
高精度張力測量(liang)方案(an);
全板開孔(kong)不良(liang)檢(jian)查;
高精度:
高精度測量(liang)設(she)備理(li)念設(she)計;
大理石平臺、全鑄造龍門(men)結構;
高精度、高速度光柵尺反饋定位(wei);
3條光柵尺,全(quan)閉環坐(zuo)標定位(wei)技術;
全板(ban)掃描檢(jian)測技(ji)術(針(zhen)對鋼網多孔、破損、變形);
高分辨率進口相機、鏡頭;
工藝研究窗口:
虛擬印刷功能:
鋼網GERBER對(dui)比與分析;
PCB GERBER對(dui)比(bi)分析;
PCB 實物掃(sao)描與(yu)對比(bi);
鋼(gang)網實物(wu)掃(sao)描、檢測、對比(bi);
以上(shang)四點(dian)全照合(he)對比分析;
規格參數:
全自動鋼網檢測機參數表 | ||||
序號(hao) SN | 類型 Type | 項(xiang)目(mu) Item | 興華煒(wei) Sinhovo | |
1 | 品牌 Brand | 研發(fa)時間 Time to market | 2011年世界首(shou)創 The world's first in 2011 | |
2 | 檢測(ce)規(gui)格 Inspection specification | 型號(hao)名稱 Model | T100 | |
3 | 型號說明(ming) | 1200萬像素 高配 | ||
4 | 檢測用途 Inspection purpose | 新鋼網(wang)開口精度、質量檢測(ce)、舊鋼網(wang)清洗效果檢測(ce)、異物檢測(ce)、張力測(ce)量、鋼網(wang)精度對比(bi)等 New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement | ||
5 | 檢測項目 Inspection content | 位置、尺(chi)寸、數量、異物、張力、毛刺、多(duo)孔 Position, size, precision, foreign body, tension, burr, porous | ||
6 | 整板多開孔檢查 Full board multi-hole inspection | 檢查整板多(duo)開孔 Full plate multi-hole inspection | ||
7 | 檢測速度 Inspection speed | 0.7~1.2s/FOV | ||
8 | 檢查精(jing)度(du) Inspection accuracy | 尺寸測量精度 Dimensional measurement accuracy | 4.6~6.9μm (相同FOV內解(jie)析度(du):0.345um) 4.6~6.9μm (within the same FOV resolution: 0.345um) (一個像素(su)尺寸) | |
9 | 面積測量精度 Area measurement accuracy | <1%,GR&R<5% | ||
10 | 位置精度 Position accuracy | GR&R<5%,光柵尺分辨率±1μm、定位精度:±10μm GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±10μm | ||
11 | 定位采樣位置 Locate the sampling location | 運(yun)動結構末(mo)端(duan)采(cai)樣 Moving structure end sampling | ||
12 | 電機定位方式 Motor positioning mode | 絕對靜止后采樣(yang) Absolute static sampling | ||
13 | 張力檢測 Tension detection | 高精度(du)張(zhang)力(li)計,任意(yi)多(duo)位(wei)置測試 精度: ±1N.cm,張力范(fan)圍:0~60N High-precision tensiometer, any multi-position Inspection Accuracy: ±1N.cm, tension range: 0~60N 使用設備內(nei)部自帶玻璃板校準(zhun)和(he)歸零(Calibration and zeroing using the built-in glass plate inside the device) | ||
14 | 最小檢(jian)測開口(kou) Minimμm detection opening | 最高(gao)50μm * 50μm (by 4.6μm) Up to 50μm * 50μm (by 4.6μm) | ||
15 | 最小檢測間距 Minimum detection distance | 最高50μm | ||
16 | 最大檢測(ce)開口 Maximum detection opening | 15mm * 10mm (by 6.9μm) | ||
17 | 最大(da)檢測開口數量(liang) Maximum number of detection openings | 80萬 | ||
18 | 光學系統 Optical system | 相機 Camera | 1200萬像素相 12 mega pixel camera | |
19 | 鏡頭 Lens | 12M 定制雙側遠心光(guang)學鏡頭 12M Custom double-sided telecentric optical lens | ||
20 | 頂部光源 Top lighting | 環形LED頂光,同軸LED光源 Ring LED top light, coaxial LED light source | ||
21 | 底部光源 Bottom lighting | 高功(gong)率綠色(se)同軸LED燈 High power green light coaxial LED light | ||
22 | 分辨率 Resolution | 4.6~6.9μm/pixel | ||
23 | 設備測量(liang)分辨率 Equipment measurement resolution | 0.4μm | ||
24 | 自動激光對(dui)焦、測距 Automatic laser focus, ranging | 自(zi)動激(ji)光對焦測距功能(neng) Automatic laser focus ranging function | ||
25 | FOV尺(chi)寸(cun) FOV size | 18*13.8mm(by 4.6μm) 28.3*20.7mm(by 6.9μm) | ||
26 | 鋼網(wang)規格 Stencil specification | 最大(da)網框尺寸 Maximμm frame size | 813*813*60mm以下 | |
27 | 最大測量范(fan)圍(wei) Maximμm measurement range | 500*550mm | ||
28 | 設備規格 Equipment Specifications | 外觀尺(chi)寸(cun)(L*W*H)Dimensions | 1245*1330*1445mm(以最終實際為準) | |
29 | 重量 Weight | <1080KG | ||
30 | 設(she)備結構 Equipment structure | 零(ling)零(ling)級(ji)大(da)理石平臺(tai)+鑄造結(jie)構(gou),高精度測量保(bao)證 High-precision marble platform + casting structure,High-precision measurement guarantee | ||
31 | 龍門結(jie)構 Gantry structure | 全鑄造龍(long)門結構(gou),壽(shou)命更好 Cast gantry structure for longer life | ||
32 | 傳動系統 Transmission system | 直(zhi)流電機+3光柵(zha)尺閉環控制、光柵(zha)尺分辨率±1μm DC motor + 3 Grating closed loop control、grating scale resolution ±1μm | ||
33 | 計算機 Computer | 操作系統 Operating system | Windows 7/10 X64 專業(ye)版 Windows 7/10 X64 Professional Edition | |
34 | 電腦、顯示器 Computer monitor | E5 至強(qiang)、64G、4TB+500G SSD、4G顯卡、22' LCD E5 Xeon、64G、4TB+500G、22' LCD | ||
35 | 軟件功能(neng) Software function | 編程方式 Programming mode | Gerber文件編程、CAD導入 Gerber file programming, CAD import | |
36 | Gerber file讀取(qu)時間 Gerber file read time | 20萬孔以內(nei):3S | ||
37 | Gerber file操(cao)作響(xiang)應(ying)時間 Gerber file operation response time | 20萬孔(kong)以內:0.3S | ||
38 | 編程時間(jian) Programming time | 1萬孔以內:2~5分(fen)鐘 Within 10000 holes:2 to 5 minutes | ||
39 | 離線(xian)編程 Offline programming | 離(li)線編程 Offline programming | ||
40 | 自動編程 Automatic programming | 具備自(zi)動(dong)編程及(ji)遠程自(zi)動(dong)編程功能 It has automatic programming and remote automatic programming functions | ||
41 | Gerber file | RS-274、RS-274X | ||
42 | 機種(zhong)切(qie)換時間 Model switching time | 小于2分鐘,可按(an)條碼/RF讀取程式 Less than 2 minutes, you can read the program by barcode/RF | ||
43 | 主要算法(fa) Main algorithm | 通過MARK矯正計算(suan)坐標位置 用(yong)矢(shi)量圖像算法(fa)計算開(kai)口與實(shi)際Geber的幾(ji)何(he)位(wei)置與尺(chi)寸差異等 Calculate coordinate position by MARK correction Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm | ||
44 | 設(she)備測試(shi)模式 Device Inspection mode | 離線(xian)測試 Offline Inspection | ||
45 | 測試內(nei)容選(xuan)擇 Inspection content selection | 可根據A/R , W/T 參(can)(can)數選擇測(ce)試(shi)內容(rong)、參(can)(can)數 Inspection content and parameters can be selected according to size, type, A/R, W/T parameters | ||
46 | 測試方式 Inspection method | 多種檢測(ce)模式與測(ce)試級別設定 不(bu)同元件可(ke)分組(zu)分級別單(dan)獨定義和測(ce)試,包含(han)面積、尺寸、位置、張力等(deng) Multiple detection modes and Inspection level settings Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc | ||
47 | 檢(jian)測(ce)數據庫 Detection database | 保存程式名(ming)稱、條碼、操作人員、開孔(kong)面積,尺寸、坐標(biao)、偏(pian)移量,張(zhang)力數據、圖片等 Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc. | ||
48 | 用戶權限 User rights | 可按(an)客戶需求定義用戶權限(xian)級別 User privilege levels can be defined according to customer needs | ||
49 | 與公司內部系(xi)統串接(jie) Connected to the company's internal system | 支持數據(ju)上傳,可按MES需求開放、定(ding)制數據(ju)接口、數據(ju)結構、通訊方式 Support data uploading, custom data interface, data structure, communication method as required | ||
50 | 鋼(gang)網條碼掃描(miao)功(gong)能 Stencil barcode scanning function | 通過掃(sao)描(miao)鋼(gang)網條碼讀取程式和(he)管理數據(ju) Reading programs and managing data by scanning steel mesh barcodes | ||
51 | 鋼網與PCB Gerber對比 Stencil Gerber contrast PCB Gerber function | 鋼(gang)網GERBER與PCB Gerber對比功(gong)能(neng),可(ke)檢(jian)查鋼(gang)網GERBER正確(que)性 Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER | ||
52 | 每片鋼(gang)網歷(li)史記錄 Stencil history | 文件方式(shi)記錄測試過程(cheng)和(he)結(jie)果數(shu)據,且可(ke)離線查看測試結(jie)果 File mode records Inspection process and result data, and can view Inspection results offline | ||
53 | SPC 數據統(tong)計軟件(jian) SPC data statistics software | 位(wei)置、面(mian)積、大小、SPC數據(ju)分(fen)析(xi)、匯總(zong)報告、CPK&Grr精(jing)度報告、散(san)點圖、漲(zhang)縮系數以(yi)及其(qi)他數據(ju)和圖表 Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts | ||
54 | 設備需(xu)求(qiu) 條件 Equipment demand condition | 電壓(ya) Voltage | AC 220V±10%(單相), 50/60Hz,1000VA AC 220V ± 10% (single phase), 50/60Hz, 1000VA | |
55 | 氣壓(ya) Air pressure | 無需(xu)氣壓 No need for air pressure | ||
56 | 振(zhen)動(dong)是否(fou)影(ying)響精度 Does vibration affect accuracy? | A級 50DB 以(yi)下振動(dong)不(bu)影(ying)響 Class A vibration below 50DB does not affect | ||
57 | 設備服務(wu) Equipment service | 保(bao)修(xiu)期限 Warranty period | 整機壹年保修 One year warranty | |
58 | 設(she)備校正周期 Equipment calibration cycle | 一(yi)(yi)年一(yi)(yi)次或搬運設備(bei)后校(xiao)正 Corrected after one year or after mobile device | ||
59 | 軟件(jian)升級服務 Software upgrade service | 標準測(ce)試軟件(jian) 終(zhong)身免費升級 Standard software lifetime free upgrade | ||
60 | 服務支持 Service support | 7*24,4小時內響(xiang)應 7*24, response within 4 hours | ||
61 | 備品倉庫 Spare parts warehouse | 深圳、蘇州、重慶備品倉庫(ku) Shenzhen, Suzhou, Chongqing spare parts warehouse | ||
*因技術更新,以上參數可(ke)能與實際設(she)備稍有差異,最終解釋(shi)權歸廠(chang)家所有。 * Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer. | ||||
選配項(xiang)目(mu) | ||||
1 | 選配功能和配置項(xiang)目(mu) Optional functions and configuration items | 開孔(kong)孔(kong)壁質(zhi)量(liang)觀測 Open hole wall quality observation | 可選(xuan)配 提供手(shou)動微觀觀測 Optiona Microscopic observation | |
2 | 鋼網(wang)、階梯鋼網(wang)厚度測量 Stencil and step Stencil thickness measurement | 可選(xuan)配 半自動顯微(wei)直觀測量鋼網、階梯鋼網孔壁橫切面厚度、質量 最高檢測分(fen)辨率:0.4μm,測量精度:±4μm Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall Detection resolution: 0.4μm, measurement accuracy: ±4μm | ||
3 | 鋼網信(xin)息管理軟件系統(tong) Stencil Information Management Software System | 可選(xuan)配,可達到鋼網的(de)全鏈信息數據化、智能(neng)化的(de)軟件管理,并可按要求修改與定制 Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required | ||
4 | 刮刀直線度檢(jian)查功能 Scraper straightness check function | 可(ke)選(xuan)配 按刮刀型號、外(wai)形定制(zhi)專(zhuan)用(yong)檢測治具(ju) Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper |