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深圳市拓邦特機電有限公司

全自動鋼網檢測機T100
全自動鋼網檢測機T100,開孔檢測要求全覆蓋,高精度測量設備理念設計,虛擬印刷功能。

全功(gong)能:

開孔檢(jian)測(ce)要求全覆蓋;

顯(xian)微直觀鋼網孔壁(bi)觀測;

階(jie)梯鋼網(wang)厚度直觀測量;

高精度張力測量(liang)方案(an);

全板開孔(kong)不良(liang)檢(jian)查;


高精度:

高精度測量(liang)設(she)備理(li)念設(she)計;

大理石平臺、全鑄造龍門(men)結構;

高精度、高速度光柵尺反饋定位(wei);

3條光柵尺,全(quan)閉環坐(zuo)標定位(wei)技術;

全板(ban)掃描檢(jian)測技(ji)術(針(zhen)對鋼網多孔、破損、變形);

高分辨率進口相機、鏡頭;


工藝研究窗口:

虛擬印刷功能:

鋼網GERBER對(dui)比與分析;

PCB GERBER對(dui)比(bi)分析;

PCB 實物掃(sao)描與(yu)對比(bi);

鋼(gang)網實物(wu)掃(sao)描、檢測、對比(bi);

以上(shang)四點(dian)全照合(he)對比分析;


規格參數:

全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號(hao)

SN

類型

Type

項(xiang)目(mu)

Item

興華煒(wei)

Sinhovo

1

品牌

Brand

研發(fa)時間

Time to market

2011年世界首(shou)創

The world's first in 2011

2

檢測(ce)規(gui)格

Inspection specification

型號(hao)名稱

Model

T100
3型號說明(ming)1200萬像素 高配
4

檢測用途

Inspection purpose

新鋼網(wang)開口精度、質量檢測(ce)、舊鋼網(wang)清洗效果檢測(ce)、異物檢測(ce)、張力測(ce)量、鋼網(wang)精度對比(bi)等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

5

檢測項目

Inspection content

位置、尺(chi)寸、數量、異物、張力、毛刺、多(duo)孔

Position, size, precision, foreign body, tension, burr, porous

6

整板多開孔檢查

Full board multi-hole inspection

檢查整板多(duo)開孔

Full plate multi-hole inspection

7

檢測速度

Inspection speed

0.7~1.2s/FOV
8

檢查精(jing)度(du)

Inspection accuracy

尺寸測量精度

Dimensional measurement accuracy

4.6~6.9μm (相同FOV內解(jie)析度(du):0.345um)

4.6~6.9μm (within the same FOV resolution: 0.345um)

(一個像素(su)尺寸)

9

面積測量精度

Area measurement accuracy

<1%,GR&R<5%
10

位置精度

Position accuracy

GR&amp;R<5%,光柵尺分辨率±1μm、定位精度:±10μm

GR&R<5%、 grating scale resolution &plusmn;1μm、positioning accuracy:±10μm

11

定位采樣位置

Locate the sampling location

運(yun)動結構末(mo)端(duan)采(cai)樣

Moving structure end sampling

12

電機定位方式

Motor positioning mode

絕對靜止后采樣(yang)

Absolute static sampling

13

張力檢測

Tension detection

高精度(du)張(zhang)力(li)計,任意(yi)多(duo)位(wei)置測試

精度: ±1N.cm,張力范(fan)圍:0~60N

High-precision tensiometer, any multi-position Inspection

Accuracy: ±1N.cm, tension range: 0~60N

使用設備內(nei)部自帶玻璃板校準(zhun)和(he)歸零(Calibration and zeroing using the built-in glass plate inside the device)

14

最小檢(jian)測開口(kou)

Minimμm detection opening

最高(gao)50μm * 50μm (by 4.6μm)

Up to 50μm * 50μm  (by 4.6μm)

15

最小檢測間距

Minimum detection distance

最高50μm 
16

最大檢測(ce)開口

Maximum detection opening

15mm * 10mm  (by 6.9μm) 
17

最大(da)檢測開口數量(liang)

Maximum number of detection openings

80萬
18

光學系統

Optical system

相機

Camera

1200萬像素相

12 mega pixel camera

19

鏡頭

Lens

12M 定制雙側遠心光(guang)學鏡頭

12M Custom double-sided telecentric optical lens

20

頂部光源

Top lighting

環形LED頂光,同軸LED光源

Ring LED top light, coaxial LED light source

21

底部光源

Bottom lighting

高功(gong)率綠色(se)同軸LED燈

High power green light coaxial LED light

22

分辨率

Resolution

4.6~6.9μm/pixel
23

設備測量(liang)分辨率

Equipment measurement resolution

0.4μm
24

自動激光對(dui)焦、測距

Automatic laser focus, ranging

 自(zi)動激(ji)光對焦測距功能(neng)

Automatic laser focus ranging function

25

FOV尺(chi)寸(cun)

FOV size

18*13.8mm(by 4.6μm)

28.3*20.7mm(by 6.9μm)

26

鋼網(wang)規格

Stencil specification

最大(da)網框尺寸

Maximμm frame size

813*813*60mm以下
27

最大測量范(fan)圍(wei)

Maximμm measurement range

500*550mm
28

設備規格

Equipment Specifications

外觀尺(chi)寸(cun)(L*W*H)Dimensions1245*1330*1445mm(以最終實際為準)
29

重量

Weight

<1080KG
30

設(she)備結構

Equipment structure

零(ling)零(ling)級(ji)大(da)理石平臺(tai)+鑄造結(jie)構(gou),高精度測量保(bao)證

High-precision marble platform + casting structure,High-precision measurement guarantee

31

龍門結(jie)構

Gantry structure

全鑄造龍(long)門結構(gou),壽(shou)命更好

Cast gantry structure for longer life

32

傳動系統

Transmission system

直(zhi)流電機+3光柵(zha)尺閉環控制、光柵(zha)尺分辨率±1μm

DC motor + 3 Grating closed loop control、grating scale resolution ±1μm

33

計算機

Computer

操作系統

Operating system

Windows 7/10 X64 專業(ye)版

Windows 7/10 X64 Professional Edition

34

電腦、顯示器

Computer monitor

E5 至強(qiang)、64G、4TB+500G SSD、4G顯卡、22' LCD

E5 Xeon、64G、4TB+500G、22' LCD

35

軟件功能(neng)

Software function

編程方式

Programming mode

Gerber文件編程、CAD導入

Gerber file programming, CAD import

36

Gerber file讀取(qu)時間

Gerber file read time

20萬孔以內(nei):3S
37

Gerber file操(cao)作響(xiang)應(ying)時間

Gerber file operation response time

20萬孔(kong)以內:0.3S
38

編程時間(jian)

Programming time

1萬孔以內:2~5分(fen)鐘

Within 10000 holes:2 to 5 minutes

39

離線(xian)編程

Offline programming

離(li)線編程

Offline programming

40

自動編程

Automatic programming

具備自(zi)動(dong)編程及(ji)遠程自(zi)動(dong)編程功能

It has automatic programming and remote automatic programming functions

41Gerber fileRS-274、RS-274X
42

機種(zhong)切(qie)換時間

Model switching time

小于2分鐘,可按(an)條碼/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

43

主要算法(fa)

Main algorithm

通過MARK矯正計算(suan)坐標位置

用(yong)矢(shi)量圖像算法(fa)計算開(kai)口與實(shi)際Geber的幾(ji)何(he)位(wei)置與尺(chi)寸差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

44

設(she)備測試(shi)模式

Device Inspection mode

離線(xian)測試

Offline Inspection

45

測試內(nei)容選(xuan)擇

Inspection content selection

可根據A/R , W/T 參(can)(can)數選擇測(ce)試(shi)內容(rong)、參(can)(can)數

Inspection content and parameters can be selected according to size, type, A/R, W/T parameters

46

測試方式

Inspection method

多種檢測(ce)模式與測(ce)試級別設定

不(bu)同元件可(ke)分組(zu)分級別單(dan)獨定義和測(ce)試,包含(han)面積、尺寸、位置、張力等(deng)

Multiple detection modes and Inspection level settings

Different components can be individually defined and Inspectioned at the component level,Including area, size, position, tension, etc

47

檢(jian)測(ce)數據庫

Detection database

保存程式名(ming)稱、條碼、操作人員、開孔(kong)面積,尺寸、坐標(biao)、偏(pian)移量,張(zhang)力數據、圖片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

48

用戶權限

User rights

可按(an)客戶需求定義用戶權限(xian)級別

User privilege levels can be defined according to customer needs

49

與公司內部系(xi)統串接(jie)

Connected to the company's internal system

支持數據(ju)上傳,可按MES需求開放、定(ding)制數據(ju)接口、數據(ju)結構、通訊方式

Support data uploading, custom data interface, data structure, communication method as required

50

鋼(gang)網條碼掃描(miao)功(gong)能

Stencil barcode scanning function

通過掃(sao)描(miao)鋼(gang)網條碼讀取程式和(he)管理數據(ju)

Reading programs and managing data by scanning steel mesh barcodes

51

鋼網與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼(gang)網GERBER與PCB Gerber對比功(gong)能(neng),可(ke)檢(jian)查鋼(gang)網GERBER正確(que)性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

52

每片鋼(gang)網歷(li)史記錄

Stencil history

文件方式(shi)記錄測試過程(cheng)和(he)結(jie)果數(shu)據,且可(ke)離線查看測試結(jie)果

File mode records Inspection process and result data, and can view Inspection results offline

53

SPC 數據統(tong)計軟件(jian)

SPC data statistics software

位(wei)置、面(mian)積、大小、SPC數據(ju)分(fen)析(xi)、匯總(zong)報告、CPK&Grr精(jing)度報告、散(san)點圖、漲(zhang)縮系數以(yi)及其(qi)他數據(ju)和圖表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

54

設備需(xu)求(qiu)

條件

Equipment demand condition

電壓(ya)

Voltage

AC 220V±10%(單相), 50/60Hz,1000VA

AC 220V &plusmn; 10% (single phase), 50/60Hz, 1000VA

55

氣壓(ya)

Air pressure

無需(xu)氣壓

No need for air pressure

56

振(zhen)動(dong)是否(fou)影(ying)響精度

Does vibration affect accuracy?

A級 50DB 以(yi)下振動(dong)不(bu)影(ying)響

Class A vibration below 50DB does not affect 

57

設備服務(wu)

Equipment service

保(bao)修(xiu)期限

Warranty period

整機壹年保修

One year warranty

58

設(she)備校正周期

Equipment calibration cycle

一(yi)(yi)年一(yi)(yi)次或搬運設備(bei)后校(xiao)正

Corrected after one year or after mobile device

59

軟件(jian)升級服務

Software upgrade service

標準測(ce)試軟件(jian) 終(zhong)身免費升級

Standard software lifetime free upgrade

60

服務支持

Service support

7*24,4小時內響(xiang)應

7*24, response within 4 hours

61

備品倉庫

Spare parts warehouse

深圳、蘇州、重慶備品倉庫(ku)

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新,以上參數可(ke)能與實際設(she)備稍有差異,最終解釋(shi)權歸廠(chang)家所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment,The final interpretation right belongs to the manufacturer.

選配項(xiang)目(mu)
1

選配功能和配置項(xiang)目(mu)

Optional functions and configuration items

開孔(kong)孔(kong)壁質(zhi)量(liang)觀測

Open hole wall quality observation

可選(xuan)配 提供手(shou)動微觀觀測

Optiona Microscopic observation

2

鋼網(wang)、階梯鋼網(wang)厚度測量

Stencil and step Stencil thickness measurement

可選(xuan)配 半自動顯微(wei)直觀測量鋼網、階梯鋼網孔壁橫切面厚度、質量

最高檢測分(fen)辨率:0.4μm,測量精度:±4μm

Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall

Detection resolution: 0.4μm, measurement accuracy: ±4μm

3

鋼網信(xin)息管理軟件系統(tong)

Stencil Information Management Software System

可選(xuan)配,可達到鋼網的(de)全鏈信息數據化、智能(neng)化的(de)軟件管理,并可按要求修改與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

4

刮刀直線度檢(jian)查功能

Scraper straightness check function

可(ke)選(xuan)配 按刮刀型號、外(wai)形定制(zhi)專(zhuan)用(yong)檢測治具(ju)

Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper

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