全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號

SN

類型

Type

項(xiang)目

Item

興華煒

Sinhovo

品(pin)牌

Brand

研發時間

Time to market

2011年世(shi)界(jie)首創

The world's first in 2011

檢測(ce)規格

Inspection specification

型號名稱

Model

1200萬像素 高配

12 million pixel

檢測(ce)用(yong)途

Inspection purpose

新(xin)鋼(gang)(gang)網(wang)開口精度、質量檢(jian)測(ce)(ce)、舊鋼(gang)(gang)網(wang)清(qing)洗(xi)效果檢(jian)測(ce)(ce)、異物(wu)檢(jian)測(ce)(ce)、張力測(ce)(ce)量、鋼(gang)(gang)網(wang)精度對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

檢測項目

Inspection content

位置(zhi)、尺寸、數量、異(yi)物、張力、毛(mao)刺、多孔

Position, size, precision, foreign body, tension, burr, porous

整板多開孔(kong)檢查

Full board multi-hole inspection

檢查整板多開孔(kong)

Full plate multi-hole inspection

檢(jian)測速度

inspection speed

檢查精度

Inspection accuracy

尺(chi)寸(cun)測量(liang)精度

Dimensional measurement accuracy

3.45~6.9μm (相同FOV內解析度：0.345um)

3.45~6.9μm (within the same FOV resolution: 0.345um)

（一個像素尺寸）

面積測量精(jing)度(du)

Area measurement accuracy

位置精度

Position accuracy

GR&R<5%，光柵尺分辨率(lv)±1μm、定(ding)位精度：±5μm

GR&;R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm

定位采樣位置(zhi)

Locate the sampling location

運動結構(gou)末(mo)端采(cai)樣(yang)

Moving structure end sampling

電機定位方式

Motor positioning mode

絕(jue)對靜止(zhi)后(hou)采樣(yang)

Absolute static sampling

張(zhang)力檢測

Tension detection

高精度張力計，任意多(duo)位置(zhi)測試

精度(du)： ±1N.cm，張(zhang)力范圍：0~60N~100N

High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm, tension range: 0~60N~100N

使用設備內部裝置校準和歸零（Calibrate and zero using equipment internal devices）

最(zui)小檢測開口

Minimμm detection opening

最高(gao)40μm * 40μm (by 3.45μm)

Up to 40μm * 40μm (by 3.45μm)

最小(xiao)檢測(ce)間距

Minimum detection distance

最大檢測(ce)開口

Maximum detection opening

最大檢測開口數量

Maximum number of detection openings

120萬

1.2 million

光學系統

Optical system

相機(ji)

Camera

1200萬像素相機(選配2500萬像素)

12 mega pixel camera（Optional 25 million pixels）

鏡頭

Lens

定制雙側(ce)遠心光學鏡頭

Custom double-sided telecentric optical lens

頂(ding)部光(guang)源

Top lighting

環形LED頂光(guang)，同(tong)軸LED光(guang)源

Ring LED top light, coaxial LED light source

底部(bu)光源

Bottom lighting

高功率綠(lv)色(se)同軸LED燈

High power green light coaxial LED light

分(fen)辨(bian)率(lv)

Resolution

設備測量分(fen)辨率

Equipment measurement resolution

自動激光對焦(jiao)、測距

Automatic laser focus, ranging

 自動(dong)激光(guang)對焦測距(ju)功能(neng)

Automatic laser focus ranging function

FOV尺(chi)寸

FOV size

鋼(gang)網(wang)規格

Stencil specification

最大(da)網框(kuang)尺寸

Maximμm frame size

最大測(ce)量(liang)范圍(wei)

Maximμm measurement range

設備(bei)規格

Equipment Specifications

重(zhong)量(liang)

Weight

設備結(jie)構

Equipment structure

全(quan)零零級(ji)大理(li)石(shi)平(ping)臺，高精度測量保(bao)證

Full marble platform, guaranteed by high-precision measurement

龍門(men)結構(gou)

Gantry structure

全零零級(ji)大(da)理石平(ping)臺(tai)

Full marble platform

傳動系統

Transmission system

直線電(dian)機(ji)+3 光(guang)柵尺閉環控制、光(guang)柵尺分辨率±1μm

Linear motor+3 Grating ruler closed-loop control、grating scale resolution ±1μm

計算(suan)機

Computer

操作(zuo)系統

Operating system

Windows 7/10 X64 專業(ye)版

Windows 7/10 X64 Professional Edition

電腦(nao)、顯示(shi)器

Computer monitor

E5 至強、96G、4TB+500G SSD、4G顯卡、22' LCD

E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD

軟件功能

Software function

編程方式

Programming mode

Gerber文件編程、CAD導入

Gerber file programming, CAD import

Gerber file讀取時間

Gerber file read time

Gerber file操(cao)作響應時間

Gerber file operation response time

編程(cheng)時間(jian)

Programming time

1萬孔以內：2～5分鐘

Within 10000 holes：2 to 5 minutes

離線編程

Offline programming

離(li)線編(bian)程

Offline programming

自(zi)動編程

Automatic programming

具(ju)備自動編程(cheng)及遠程(cheng)自動編程(cheng)功能

It has automatic programming and remote automatic programming functions

機種切(qie)換(huan)時間

Model switching time

小于(yu)2分鐘，可按條碼(ma)/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

主要算法

Main algorithm

通過MARK矯(jiao)正計(ji)算(suan)坐(zuo)標位(wei)置

用矢量(liang)圖(tu)像(xiang)算(suan)法計算(suan)開口(kou)與(yu)實際Geber的幾(ji)何位置與(yu)尺(chi)寸差異等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

設備測試模式

Device inspection mode

離線測試

Offline inspection

特定功能

Special function

開孔孔壁質量觀測

Open hole wall quality observation

可提供手動微觀觀測

Microscopic observation

測試內容選擇

inspection content selection

可根據A/R , W/T 參(can)數選擇測(ce)試內(nei)容、參(can)數

inspection content and parameters can be selected according to size, type, A/R, W/T parameters

測試方式

inspection method

多種(zhong)檢測模式(shi)與測試(shi)級別設定

不同(tong)元件可分組分級別(bie)單獨定義和(he)測試，包含面積、尺寸、位置、張力(li)等

Multiple detection modes and inspection level settings

Different components can be individually defined and inspectioned at the component level，Including area, size, position, tension, etc

檢(jian)測(ce)數據庫

Detection database

保存程式(shi)名(ming)稱(cheng)、條碼、操(cao)作人員(yuan)、開孔面積，尺寸、坐(zuo)標、偏(pian)移量，張力數據、圖片等(deng)

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

用戶權限

User rights

可按(an)客戶需求定(ding)義用戶權(quan)限級別

User privilege levels can be defined according to customer needs

與公司(si)內部系統串接

Connected to the company's internal system

支持數據(ju)上傳(chuan)，可按MES需求開放(fang)、定制數據(ju)接口(kou)、數據(ju)結構、通訊方(fang)式

Support data uploading, custom data interface, data structure, communication method as required

鋼網(wang)條(tiao)碼掃(sao)描功能

Stencil barcode scanning function

通過掃描鋼網條碼(ma)讀取程式(shi)和管(guan)理數據

Reading programs and managing data by scanning steel mesh barcodes

鋼網(wang)與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對(dui)比功能，可檢查鋼網GERBER正確(que)性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

鋼網信息(xi)管(guan)理系統

Stencil information management system

選配項目，可按要(yao)求修改與定制

Optional items,Can be modified and customized as required

每片鋼(gang)網歷史記錄

Stencil history

文件(jian)方式記錄(lu)測(ce)(ce)試(shi)過程和結果數據，且可離線查看測(ce)(ce)試(shi)結果

File mode records inspection process and result data, and can view inspection results offline

SPC 數據統計軟(ruan)件

SPC data statistics software

位置、面積(ji)、大小、SPC數據(ju)分析(xi)、匯總(zong)報(bao)告、CPK&Grr精度(du)報(bao)告、散點(dian)圖(tu)、漲縮系(xi)數以(yi)及其他數據(ju)和圖(tu)表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

設備需(xu)求(qiu)

條(tiao)件

Equipment demand condition

電壓(ya)

Voltage

AC 220V±10%(單相(xiang)), 50/60Hz，1000VA

AC 220V &plusmn; 10% (single phase), 50/60Hz, 1000VA

氣壓

Air pressure

振動是否影響精度

Does vibration affect accuracy?

A級 50DB 以(yi)下振動不影響

Class A vibration below 50DB does not affect 

設備服務

Equipment service

保修期(qi)限

Warranty period

整機壹年保修

One year warranty

設備校正周期

Equipment calibration cycle

一(yi)年一(yi)次或搬運設備后校(xiao)正(zheng)

Corrected after one year or after mobile device

軟件升級服(fu)務

Software upgrade service

標(biao)準(zhun)測試軟件(jian) 終(zhong)身免費(fei)升級

Standard software lifetime free upgrade

服務支持

Service support

7*24,4小時(shi)內響應

7*24, response within 4 hours

備品倉(cang)庫(ku)

Spare parts warehouse

深圳、蘇(su)州、重慶備品倉庫

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新，以上(shang)參數(shu)可(ke)能與實(shi)際設備稍(shao)有差異，最終解(jie)釋權歸(gui)廠(chang)家(jia)所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer.

選(xuan)配功(gong)能和配置項目

Optional functions and configuration items

鋼網信息(xi)管理(li)軟件(jian)系統

Stencil Information Management Software System

可選配，可達到鋼網(wang)的全鏈信息數據化、智能化的軟件管(guan)理，并可按要(yao)求修改(gai)與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

智能(neng)鋼網存儲管理柜(ju)

Intelligent stencil storage management cabinet

可(ke)選(xuan)配智能(neng)鋼(gang)網存儲(chu)管(guan)理(li)柜，配合鋼(gang)網管(guan)理(li)系統(tong)，對鋼(gang)網進行全智能(neng)化存儲(chu)和(he)管(guan)理(li)、記錄(lu)、追溯

An intelligent stencil storage and management cabinet can be selected to cooperate with the stencil management system to fully intelligently store, manage, record, and trace the stencil

3D鋼(gang)網(wang)厚度測(ce)量

3D Stencil Thickness Measurement

顯微直觀測量鋼網、階梯鋼網切(qie)面孔壁厚度

檢測(ce)(ce)分辨(bian)率：0.4μm，測(ce)(ce)量精度(du)：±2μm;

Microscopically measure the thickness and quality of the stencil and stepped stencil hole wall, and can directly observe the cross section of the opening

Detection resolution: 0.4μm, measurement accuracy: &plusmn;4μm;

SECS GEM 系統對接

Secs gem system docking

SECS GEM 系統對接(jie)

Secs gem system docking

PCB焊盤采點、檢測功能(neng)

PCB pad sampling and detection function

可(ke)針(zhen)對PCB焊(han)盤進行(xing)采點、尺寸(cun)、位(wei)置檢測與核(he)(he)對、調整，虛擬印刷技術(shu)核(he)(he)對GERBER文件和鋼網、PCB實物(wu)，在(zai)線掃(sao)描，離(li)線完(wan)成

The PCB pad can be detected, checked and adjusted for the point, size, and position. The virtual printing technology checks the GERBER file, the stencil, and the actual PCB, scans it online, and completes it offline

2500萬像素機型

25million pixel models

選配2500萬像素，4.1um分辨率，21*21mm FOV，可檢測最小(xiao)35μm 開(kai)孔，最小(xiao)12μm 以上破損、多孔

Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the minimum 35μm opening, the minimum 12μm or more damaged, porous

大尺寸機型

Large size model

可選配  支持(chi)1200*900*60mm以(yi)下(xia)網框(kuang)，檢測范圍(wei)：780*980mm

更(geng)大尺寸(cun)產品需定(ding)制

Optional Support net frame below 1200*900*60mm, detection range: 780*980mm

Larger size products need to be customized

刮刀直線度檢查功能

Scraper straightness check function

可選配 按刮刀(dao)型(xing)號、外形定制專用檢測治具

Optional  special inspectioning fixture customized according to the model and shape of the scraper

自動鋼網調寬、夾(jia)緊機構

Automatic stencil width adjustment and clamping mechanism

可選配 自(zi)動鋼網調寬、夾(jia)緊機構

Optional Automatic stencil width adjustment and clamping mechanism

標配(pei)版本(ben)為自然放置(zhi)鋼網(wang)模式，具備以(yi)下優點(dian)：1、可直接測(ce)量鋼網(wang)網(wang)框變形(xing)翹(qiao)曲、2、可在自然狀態下測(ce)量張(zhang)力、更(geng)符合IPC標準要求，3、具備張(zhang)力計自歸零和校正功能、4、無需調整寬度來適應不同尺寸鋼網(wang)

Optional stencil automatic clamping rail function

The standard version is the natural placement stencil mode, which has the following advantages:

1. It can directly measure the deformation and warpage of the stencil frame

2. It can measure the tension in the natural state

3. It has the self zeroing and correction function of the tensiometer

4. It does not need to adjust the width to adapt to different sizes of stencil

鋼網(wang)變(bian)形掃(sao)描(miao)檢測

Stencil Deformation Scanning Detection

掃描(miao)檢測鋼網網面變形、破損

Scanning detection of stencil deformation

治具翹曲檢(jian)測

Fixture warpage detection

定(ding)制(zhi) 自動激(ji)光(guang)檢(jian)測(ce)治具平整度

Custom Automatic laser inspection fixture flatness

網框平整度檢測

Flatness detection of frame

定制(zhi) 自動激光檢測網框平整度

Customized Automatic laser detection of the flatness of the mesh frame

高精(jing)度校正玻(bo)璃板

High precision calibration glass block

高精(jing)度(du)(du)校正玻(bo)璃(li)塊，可自動按程式(shi)校正設備，玻(bo)璃(li)板(ban)綜合(he)精(jing)度(du)(du)<5um

High-precision calibration glass block, can automatically calibrate the equipment according to the program, the comprehensive accuracy of the glass plate is less than 5um