全自動鋼網檢測機參數表
Automatic Stencil inspection machine parameter table

序號(hao)

SN

類型

項目

Item

興華煒

Sinhovo

品牌

Brand

研發時(shi)間

Time to market

2011年世界(jie)首創

The world's first in 2011

檢測(ce)規(gui)格(ge)

Inspection specification

型號(hao)名稱

Model

檢測用途

Inspection purpose

新鋼網(wang)(wang)(wang)開(kai)口精度、質量(liang)檢測、舊鋼網(wang)(wang)(wang)清洗效(xiao)果檢測、異物(wu)檢測、張力測量(liang)、鋼網(wang)(wang)(wang)精度對比等

New Stencil opening accuracy, quality inspection, old Stencil cleaning effect detection, foreign object detection, tension measurement, Stencil precision comparison, thickness measurement

檢測項目

Inspection content

位置、尺寸、數量(liang)、異物(wu)、張力、毛刺、多孔

Position, size, precision, foreign body, tension, burr, porous

整板多開孔(kong)檢(jian)查

Full board multi-hole inspection

檢查(cha)整板(ban)多開孔

Full plate multi-hole inspection

檢測速度

Inspection speed

檢查精度

Inspection accuracy

尺寸測量精(jing)度

Dimensional measurement accuracy

6.9~8.6μm (相(xiang)同FOV內解(jie)析度：0.345μm)

6.9~8.6μm (within the same FOV resolution: 0.345μm)

（一(yi)個像素尺(chi)寸）

面(mian)積測量精度

Area measurement accuracy

位置精(jing)度

Position accuracy

GR&R<5%，光柵尺分辨率&plusmn;1μm、定位精度：±10μm

GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:&plusmn;10μm

定位采樣位置(zhi)

Locate the sampling location

運(yun)動結(jie)構末端采樣

Moving structure end sampling

電機(ji)定位方式

Motor positioning mode

絕(jue)對(dui)靜止后采樣

Absolute static sampling

張力檢(jian)測

Tension detection

高精度張力計(ji)，任意多位(wei)置(zhi)測試

精度： ±1N.cm，張力范圍：0~60N

High-precision tensiometer, any multi-position Inspection

Accuracy: ±1N.cm, tension range: 0~60N

使用設備內部自(zi)帶玻璃板校準和歸零（Calibration and zeroing using the built-in glass plate inside the device）

最小(xiao)檢測開口

Minimμm detection opening

最(zui)小檢測間距

Minimum detection distance

最大檢測(ce)開口

Maximum detection opening

最大檢測開(kai)口數(shu)量(liang)

Maximum number of detection openings

光(guang)學系統

Optical system

相機

Camera

500萬像素相機

5 megapixel  camera

鏡頭

Lens

10M 定制雙側遠心光學鏡頭

10M custom double-sided telecentric optical lens

頂(ding)部光(guang)源(yuan)

Top lighting

環(huan)形LED頂光，同軸LED光源(yuan)

Ring LED top light, coaxial LED light source

底部光源

Bottom lighting

高功率綠色同軸LED燈

High power green light coaxial LED light

分辨率

Resolution

設(she)備測量分辨率

Equipment measurement resolution

自動(dong)激光對焦、測(ce)距

Automatic laser focus, ranging

 自動(dong)激光對焦測距功能

Automatic laser focus ranging function

FOV尺寸

FOV size

鋼網規格

Stencil specification

最大網(wang)框尺寸

Maximμm frame size

最大測量范(fan)圍

Maximμm measurement range

設(she)備(bei)規格

Equipment Specifications

重量

Weight

設備結構(gou)

Equipment structure

零(ling)零(ling)級大理(li)石平(ping)臺＋鑄造結構，高(gao)精度測量(liang)保證

High-precision marble platform + casting structure，High-precision measurement guarantee

龍門結構(gou)

Gantry structure

全鑄造龍門結構，壽命(ming)更好(hao)

Cast gantry structure for longer life

傳動系(xi)統

Transmission system

直流(liu)電機+3光柵(zha)尺閉(bi)環控制、光柵(zha)尺分辨(bian)率±1&mu;m

DC motor + 3 Grating closed loop control、grating scale resolution ±1μm

計算機(ji)

Computer

操作系統

Operating system

Windows 7/10 X64 專業版(ban)

Windows 7/10 X64 Professional Edition

電腦、顯示器

Computer monitor

E5 至強、32G、2TB+500G SSD、2G顯卡、22' LCD

E5 Xeon、32G、2TB+500G 、22' LCD

軟件功(gong)能

Software function

編程方(fang)式(shi)

Programming mode

Gerber文(wen)件編程(cheng)、CAD導入

Gerber file programming, CAD import

Gerber file讀取時間

Gerber file read time

Gerber file操作響應時間

Gerber file operation response time

編程時間

Programming time

1萬孔以內：2～5分鐘

Within 10000 holes：2 to 5 minutes

離線編程

Offline programming

離線(xian)編程

Offline programming

自(zi)動編程(cheng)

Automatic programming

具備自動(dong)編(bian)程(cheng)及遠程(cheng)自動(dong)編(bian)程(cheng)功能

It has automatic programming and remote automatic programming functions

機(ji)種切(qie)換時間(jian)

Model switching time

小于(yu)2分鐘，可按條碼/RF讀取程式

Less than 2 minutes, you can read the program by barcode/RF

主要算法

Main algorithm

通(tong)過MARK矯(jiao)正計算坐標位置

用矢量圖像算法計算開口(kou)與實(shi)際(ji)Geber的(de)幾何位(wei)置與尺(chi)寸差異(yi)等

Calculate coordinate position by MARK correction

Calculate the geometric position and size difference between the opening and the actual Geber by vector image algorithm

設備測試(shi)模式

Device Inspection mode

離線測試

Offline Inspection

測試(shi)內(nei)容選擇

Inspection content selection

可(ke)根據(ju)A/R , W/T 參數選擇(ze)測試內容、參數

Inspection content and parameters can be selected according to size, type, A/R, W/T parameters

測試(shi)方式

Inspection method

多種檢(jian)測(ce)模式與測(ce)試級別設定

不同元件可(ke)分組(zu)分級別(bie)單獨定義和測試，包(bao)含面(mian)積、尺寸、位置(zhi)、張力(li)等(deng)

Multiple detection modes and Inspection level settings

Different components can be individually defined and Inspectioned at the component level，Including area, size, position, tension, etc

檢(jian)測數據庫

Detection database

保存程式名稱、條碼、操作(zuo)人員、開孔面積，尺寸、坐標、偏移(yi)量，張力(li)數據、圖(tu)片等

Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.

用戶(hu)權限

User rights

可按客戶(hu)需求定義(yi)用戶(hu)權限級別(bie)

User privilege levels can be defined according to customer needs

與公司內部系統串接

Connected to the company's internal system

支持數(shu)據上傳(chuan)，可按(an)MES需求開放、定制數(shu)據接口、數(shu)據結構、通訊(xun)方式

Support data uploading, custom data interface, data structure, communication method as required

鋼網條碼掃描功(gong)能

Stencil barcode scanning function

通過掃描(miao)鋼網條(tiao)碼讀取(qu)程式和(he)管理數據

Reading programs and managing data by scanning steel mesh barcodes

鋼網與PCB Gerber對比

Stencil Gerber contrast PCB Gerber function

鋼網GERBER與PCB Gerber對比功能，可檢查鋼網GERBER正確性

Stencil GERBER and PCB Gerber comparison function to check the correctness of Stencil GERBER

每片鋼網歷史記錄

Stencil history

文件方式記錄測試過(guo)程和結果數據，且可離線查看測試結果

File mode records Inspection process and result data, and can view Inspection results offline

SPC 數據統計軟件

SPC data statistics software

位置、面(mian)積、大小、SPC數(shu)據分析(xi)、匯總報告、CPK&Grr精度報告、散點圖、漲(zhang)縮系數(shu)以及其他數(shu)據和圖表

Position,area, size, SPC data analysis, summary reports, CPK&Grr accuracy reports, scatter charts, expansion and contraction coefficients, and other data and charts

設備(bei)需求

條件

Equipment demand condition

電壓(ya)

Voltage

AC 220V±10%(單相), 50/60Hz，1000VA

AC 220V &plusmn; 10% (single phase), 50/60Hz, 1000VA

氣壓

Air pressure

無需氣壓

No need for air pressure

振動是否影(ying)響精(jing)度

Does vibration affect accuracy?

A級 50DB 以下(xia)振(zhen)動不(bu)影響

Class A vibration below 50DB does not affect 

設備服務

Equipment service

保修期限

Warranty period

整(zheng)機壹年保修

One year warranty

設備校正(zheng)周期(qi)

Equipment calibration cycle

一年一次或搬運設備后校正

Corrected after one year or after mobile device

軟件升級(ji)服務

Software upgrade service

標準測試軟件(jian) 終身免費升級

Standard software lifetime free upgrade

服務支持

Service support

7*24,4小時(shi)內響應

7*24, response within 4 hours

備品倉庫(ku)

Spare parts warehouse

深(shen)圳(zhen)、蘇(su)州、重慶備品倉庫(ku)

Shenzhen, Suzhou, Chongqing spare parts warehouse

*因技術更新，以(yi)上參數可(ke)能與(yu)實際設備稍(shao)有差異，最終(zhong)解釋權歸廠(chang)家所有。

* Due to technical updates, the above parameters may differ slightly from the actual equipment，The final interpretation right belongs to the manufacturer.

選配功能和配置項目(mu)

Optional functions and configuration items

開孔孔壁質量觀測

Open hole wall quality observation

可(ke)選(xuan)配(pei) 提(ti)供(gong)手動微觀(guan)觀(guan)測

Optiona Microscopic observation

鋼(gang)(gang)網、階梯鋼(gang)(gang)網厚(hou)度測量(liang)

Stencil and step Stencil thickness measurement

可(ke)選配 半(ban)自(zi)動顯微(wei)直觀測量鋼(gang)網、階梯鋼(gang)網孔壁橫切面厚度、質(zhi)量

最(zui)高(gao)檢測分辨率：0.4μm，測量精度：±4μm

Optiona Semi-automatic microscopic measurement of the thickness and quality of the cross-section of the stencil and the stepped stencil hole wall

Detection resolution: 0.4μm, measurement accuracy: ±4μm

鋼(gang)網信息管(guan)理軟(ruan)件系統

Stencil Information Management Software System

可(ke)選配(pei)，可(ke)達(da)到鋼(gang)網的全(quan)鏈信息數據化(hua)、智能化(hua)的軟件(jian)管理(li)，并(bing)可(ke)按要求修(xiu)改與定制

Optional, which can achieve data based and intelligent software management of the entire chain of information of the stencil and can be modified and customized as required

刮(gua)刀(dao)直線(xian)度(du)檢查(cha)功能

Scraper straightness check function

可選配 按刮刀型號、外形(xing)定制專用檢測治具

Optional Optional special Inspectioning fixture customized according to the model and shape of the scraper